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Zhangjiagang Rixin Electromechanical Co., Ltd

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Multi functional automatic mixing equipment

NegotiableUpdate on 01/12
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Overview

Multi functional automatic mixing equipment is used for mixing materials such as powders, particles, blocks, viscous substances, colloids, etc. in industries such as pharmaceuticals, chemicals, food, building materials, plastics, etc.

Product Details

  Multi functional automatic mixing equipmentFeatures:
1. Flexible material selection scheme: The mixer can be customized with carbon steel, manganese steel, 304 stainless steel, 316L stainless steel, 321 stainless steel, and other materials, and different materials can also be used in combination; When selecting equipment materials, distinguish between parts that come into contact with the material and parts that do not come into contact with the material; Functional coatings or protective layers such as anti-corrosion, anti bonding, isolation, and wear resistance can be added specifically to the interior of the mixer; Surface treatment of stainless steel includes sandblasting, wire drawing, polishing, mirror finish and other treatment methods, which can be applied to different parts of use;
2. The mixing device can be equipped with different mixers according to the properties of different materials; Conventional material mixing methods include: mixing different powders with each other, mixing batches of the same material, mixing powders with a small amount of liquid, mixing powders with liquid to form a slurry, thickening or diluting the slurry, mixing particles with powders, mixing particles with particles, crushing and mixing agglomerates, and mixing by cooling or heating. The agitator modified for horizontal mixer can be divided into: inner and outer double helix type, blade screw belt type, inner and outer broken screw belt type, razor blade type, etc.
3. Reliable drive configuration: The mixer is equipped with drive devices with different abilities, powers, and output speeds according to the properties of the materials, starting methods, and mixing methods. The selection of drive motors includes: ordinary motors, explosion-proof motors, variable frequency motors, high-efficiency energy-saving motors, high protection level motors, and motors under different voltages; Common reducers: R, K, F series gear reducers, cycloidal pinwheel reducers, universal gear reducers, planetary gear reducers; Common connection methods: direct connection, pulley connection, hydraulic coupling connection.
4. The auxiliary component mixer can be equipped with various components for use, including coil steam jacket, honeycomb pressure resistant jacket, circulating medium jacket, online sampling valve, high-speed flying knife, magnetic separator, temperature detection, weighing system, dust removal and purification components. The jacket of the mixer adopts different forms of jackets according to different heat source media, which can be heated or cooled, with a temperature within 250 degrees Celsius. When a small amount of liquid is added, a liquid spraying spray device is required to facilitate the uniform dispersion and mixing of the liquid in the main material. The spray system consists of three basic modules: pressure source, storage tank, and nozzle.
5. Excellent feeding device. The horizontal screw belt mixer is commonly equipped with a pneumatic curved flap valve. When the valve is closed, the curved flap of the valve fits the curved surface of the cylinder. During the mixing process, there are no excess mixing dead corners, making the mixed material more uniform. The driving of valves can be distinguished into three types: manual, pneumatic, and electric. Other reference valves include powder spherical valve, roller valve, plum blossom misalignment valve, powder butterfly valve, rotary feeding valve, etc.
6. Various types of openings can be set on the cylinder cover of the mixer to meet different working conditions. According to the opening function, manholes, cleaning doors, feeding ports, exhaust ports, dust removal ports, etc. can be set up. The opening forms include flange type standard openings and quick opening covered door openings. The mixer can be set with a fully open cylinder cover for easy cleaning of the interior of the equipment.
7. There are three common sealing modes for tightly sealed shaft mixers: packing seal, combined gas seal, and mechanical seal; Used to solve spindle seals in the form of particles, powders, micron sized powders, liquids, and slurries.

Notes:
(-) Inspection items before operation
1. Thoroughly inspect the connecting components of the equipment and ensure that they are tightened without any looseness.
2. Whether each operating component is flexible, whether the mixer is securely installed, and whether the main shaft rotates lightly.
3. The V-belt should be evenly tightened, and the bolts on the motor base plate should be tightened without any looseness.
4. The mixing container and the inner cavity of the bucket body should be cleaned and free of dirt.
5. Check whether the rotation direction of the motor is consistent with the direction indicated by the symbol
(2) Precautions during operation
1. The motor should run smoothly without any abnormal sound, and the temperature rise should be checked regularly to ensure it is normal.
2. Check if the main shaft bearings, V-belt pulleys, and other rotating parts are operating normally. If there is any abnormal noise or vibration, stop the vehicle immediately for inspection. For damaged parts, replace and repair them immediately.
3. When changing the color of the material machine, the mixing container and discharge hopper must be cleaned thoroughly.
4. The feeding of equipment shall not exceed the high loading factor. When the equipment is running, if plasticizers are added, they should be added slowly and should not be suddenly poured into the machine body, causing local material agglomeration and sudden increase in load, which can damage the equipment
  Multi functional automatic mixing equipmentMaintenance:
1. After the first 10 hours of operation of the equipment, a comprehensive inspection should be conducted, and all connecting parts should be tightened once.
2. After the first 10 hours of operation of the equipment, the tension of the V-belt should be checked. When adjusting the tension screw, the V-belt should be evenly tightened. Then, the locking bolt of the motor seat plate should be tightened to prevent loosening.
3. All parts of the equipment must be kept clean, especially the inner walls of the mixing container and the discharge holes for material exchange. If the equipment is not in use for a long time, the inner walls and discharge parts should be coated with rust proof grease.
4. The equipment needs to be regularly inspected and maintained. When vulnerable parts are damaged, they must be repaired and replaced in a timely manner.
5. Electrical equipment should be regularly inspected, especially heaters, and any damage should be replaced promptly.