DDSJ350X6C Avenue Sixth Floor Fuel Tank Blow Molding Machine 2.0 Version- E-commerce platform

DDSJ350X6C Avenue Blow Molding Machine, used for producing multi-layer automotive fuel tanks, version 2.0

The DDSJ650X6C six layer car fuel tank blow molding machine for the Avenue 2.0 version was designed and produced by Avenue Company and delivered in August 2017. The customer has been cooperating with Avenue for many years and is very familiar with the Avenue team and the performance of Avenue equipment.

The DDSJ350X6C blow molding machine consists of 6 extruders, a six layer co extrusion head, a 100 point billet wall thickness control system, a mold closing mechanism, an inflation mechanism, a mechanical arm for taking out products, an electrical control system, a hydraulic system, a pneumatic system, a cooling system, an automatic feeding system, a crushing and recycling system, and a safety protection system. The six layers refer to the inner and outer layers of HWM-HDPE, recycled material layer, two-layer bonding layer, and EVOH barrier layer. Each layer is composed in a specific proportion according to the requirements of the fuel tank.

Detailed information:

6-layer blow molded fuel tank

DDSJ350X6C machine head

DDSJ350X6C extruder

DDSJ350X6C Extrusion System

DDSJ350X6C hydraulic system

DDSJ350X6C Pneumatic System

DDSJ350X6C Pneumatic System

DDSJ350X6C robotic arm

DDSJ350X6C servo system

Characteristics of Avenue Blow Molding Machine:

Main advantages of Dadao blow molding machine

High yield and high quality, energy-saving and environmentally friendly, durable, stable and reliable, fully functional, easy to operate and maintain, highly integrated.

2-Extruder (1-7 pieces)

The extruder is driven by servo motor control, which has fast speed regulation, stability, and energy saving; Key components are treated with 38CrMoAL nitriding

The extruder adopts a new type of barrel slotted forced feeding (IKV) structure. Melt conveying is almost unaffected by back pressure and low melt temperature, with high output and minimal fluctuations, and good plasticizing quality.

3-mode (1-7 layers)

The heating system of the mold head adopts an electromagnetic induction heater, with an energy-saving rate of over 50%.

The mold head channel adopts the most advanced spiral channel form and is optimized and analyzed using Flow2000 software, with no weld marks and uniform distribution of billet quality.

4-type billet wall thickness control system

100 point billet thickness control

5- Electrical Control System

Fully servo motor control, machine control network, using etherCAT bus.

Adopting Omron multifunctional PLC for action control, the main low-voltage electrical components are made of original parts from Schneider in France and Omron in Japan.

Chinese English bilingual touchscreen operation console with visual parameter setting, modification, adjustment, monitoring, and memory storage functions.

6-Hydraulic system

Hydraulic servo drive, servo valve adopts products from MOOG company in the United States, energy-saving, low noise, and low oil temperature.

The main valve types (action valves, flow valves, directional valves) and pump types are original parts from well-known brands (such as Eaton, Daikin, etc.).

7- Fault diagnosis system

A comprehensive fault diagnosis system with detection and alarm prompts for quick troubleshooting.

8- Safety protection system

Strict safety interlock protection function is used to protect equipment and ensure the personal safety of operators

9-Remote Diagnostic System

The device has remote diagnostic function and can provide strong remote technical support and services.

Product Parameters:

DADAU 6 layer co-extrusion blow molding machine Avenue 6-layer co extrusion hollow blow molding machine
configuration Components	serial number No.	name Item	DDSJ350X6C						unit Unit
configuration Components	serial number No.	name Item	A	B	C	D	E	F	unit Unit
extruder Extruder	1	screw diameter Screw Dia.	100	120	65	45	45	45	mm
	2	aspect ratio L/D Ratio	26	26	26	28	28	28	/
	3	screw speed Speed	0-65	0-50	0-65	0-65	0-65	0-65	rpm
	4	Plasticizing ability Plasticizing Capacity	200	230	70	12	12	15	kg/h
	5	drive power Drive Power	90	110	37	11	11	11	KW
	6	heating power Heating Power	30	39.5	12.5	9.5	9.5	9.5	KW
die head Die Head	7	Storage capacity Accumulator Capacity	/						L
	8	injection rate Injection Rate	0.1-0.15						kg/sec.
	9	Billet control point Parison Thickness Control Point	100						/
	10	Mouth mold diameter Die Lip Dia.	200-450						mm
	11	Maximum capacity of the product Max. Product volume	350						L
	12	heating power Heating Power	47						KW
Mold closing mechanism Clamping Unit	13	Template size (width X height) Platen Size WxH	1300×1400						mm
	14	Template spacing Template Spacing	1000-2000						mm
	15	clamping force Clamping Force	800						KN
	16	Opening and closing speed of the mold Die Open-Close Speed	0-12						m/min
Inflation mechanism Blow Unit	17	Extension stroke	2×400						mm
	18	Expansion stroke Expansion Stroke	250						mm
	19	Fixed diameter travel Sizing Stroke	/						mm
mechanical arm Manipulator	20	itinerary Stroke	Y=1800， X=3000						mm
hydraulic system Hydraulic System	21	drive power Drive Power	20						KW
hydraulic system Hydraulic System	22	system pressure Pressure	18						MPa
other Others	23	Pneumatic system pressure	0.6-1.0						MPa
	24	installed capacity Installed Capaciity	470						KVA
	25	Average energy consumption Average Energy Consumption	~200						KW/h
	26	Discharge of Compressed Air	150-200						m³/h
	27	cooling water consumption Cooling Water Consumption	~40						m³/h
Remarks: Videos available for reference.