Project Description

DDSJ350X6 Avenue Blow Molding Machine, used for producing multi-layer automotive fuel tanks, version 1.0

The DDSJ650X6C six layer car fuel tank blow molding machine, version 1.0 of Dadao, was designed and produced by Dadao Company and delivered in December 2013. Over the years, the customer has purchased equipment from Dadao and put it into production in its branches across the country. So far, the client's dealings with Da Dao Company have not only been limited to business, but also to a close relationship as a strategic partner.

The DDSJ350X6C blow molding machine consists of 6 extruders, a six layer co extrusion head, a 100 point billet wall thickness control system, a mold closing mechanism, an inflation mechanism, a mechanical arm for taking out products, an electrical control system, a hydraulic system, a pneumatic system, a cooling system, an automatic feeding system, a crushing and recycling system, and a safety protection system. The six layers refer to the inner and outer layers of HWM-HDPE, recycled material layer, two-layer bonding layer, and EVOH barrier layer. Each layer is composed in a specific proportion according to the requirements of the fuel tank.

主图1 DDSJ350X6 大道品牌六层油箱吹塑产线

Detailed information:

6层吹塑燃油箱 (1)

6-layer blow molded fuel tank

6层吹塑燃油箱 (2)

6-layer blow molded fuel tank

DDSJ350X6 大道六层油箱吹塑机1.0版 02

DDSJ350X6 Avenue Six Layer Fuel Tank Blow Molding Machine 1.0 Version

6层吹塑燃油箱 (3)

6-layer blow molded fuel tank

DDSJ350X6 六层油箱吹塑机细节秀 (1)

DDSJ350X6 Six Layer Fuel Tank Blow Molding Machine Details

DDSJ350X6 六层油箱吹塑机细节秀 (2)

DDSJ350X6 Six Layer Fuel Tank Blow Molding Machine Details

DDSJ350X6 吹塑机挤出系统

DDSJ350X6 blow molding machine extrusion system

DDSJ350X6 吹塑模具

DDSJ350X6 blow molding mold

吹塑机之液压系统

Hydraulic system of blow molding machine

Characteristics of Avenue Blow Molding Machine:

Main advantages of Dadao blow molding machine

High yield and high quality, energy-saving and environmentally friendly, durable, stable and reliable, fully functional, easy to operate and maintain, highly integrated.

2-Extruder (1-7 pieces)

The extruder is driven by servo motor control, which has fast speed regulation, stability, and energy saving; Key components are treated with 38CrMoAL nitriding

The extruder adopts a new type of barrel slotted forced feeding (IKV) structure. Melt conveying is almost unaffected by back pressure and low melt temperature, with high output and minimal fluctuations, and good plasticizing quality.

3-mode (1-7 layers)

The heating system of the mold head adopts an electromagnetic induction heater, with an energy-saving rate of over 50%.

The mold head channel adopts the most advanced spiral channel form and is optimized and analyzed using Flow2000 software, with no weld marks and uniform distribution of billet quality.

4-type billet wall thickness control system

100 point billet thickness control

5- Electrical Control System

Fully servo motor control, machine control network, using etherCAT bus.

Adopting Omron multifunctional PLC for action control, the main low-voltage electrical components are made of original parts from Schneider in France and Omron in Japan.

Chinese English bilingual touchscreen operation console with visual parameter setting, modification, adjustment, monitoring, and memory storage functions.

6-Hydraulic system

Hydraulic servo drive, servo valve adopts products from MOOG company in the United States, energy-saving, low noise, and low oil temperature.

The main valve types (action valves, flow valves, directional valves) and pump types are original parts from well-known brands (such as Eaton, Daikin, etc.).

7- Fault diagnosis system

A comprehensive fault diagnosis system with detection and alarm prompts for quick troubleshooting.

8- Safety protection system

Strict safety interlock protection function is used to protect equipment and ensure the personal safety of operators

9-Remote Diagnostic System

The device has remote diagnostic function and can provide strong remote technical support and services.

Product Parameters:

DADAU 6 layer co-extrusion blow molding machine
Avenue 6-layer co extrusion hollow blow molding machine
configuration
Components
serial number
No.
name
Item
DDSJ350X6 unit
Unit
A B C D E F
extruder
Extruder
1 screw diameter
Screw Dia.
100 120 65 45 45 45 mm
2 aspect ratio
L/D Ratio
26 26 26 28 28 28 /
3 screw speed
Speed
0-65 0-50 0-65 0-65 0-65 0-65 rpm
4 Plasticizing ability
Plasticizing Capacity
200 230 70 12 12 15 kg/h
5 drive power
Drive Power
90 110 37 11 11 11 KW
6 heating power
Heating Power
30 39.5 12.5 9.5 9.5 9.5 KW
die head
Die Head
7 Storage capacity
Accumulator Capacity
/ L
8 injection rate
Injection Rate
0.1-0.15 kg/sec.
9 Billet control point
Parison Thickness Control Point
100 /
10 Mouth mold diameter
Die Lip Dia.
200-450 mm
11 Maximum capacity of the product
Max. Product volume
350 L
12 heating power
Heating Power
47 KW
Mold closing mechanism
Clamping Unit
13 Template size (width X height)
Platen Size WxH
1300×1400 mm
14 Template spacing
Template Spacing
1000-2000 mm
15 clamping force
Clamping Force
800 KN
16 Opening and closing speed of the mold
Die Open-Close Speed
0-12 m/min
Inflation mechanism
Blow Unit
17 Extension stroke 2×400 mm
18 Expansion stroke
Expansion Stroke
250 mm
19 Fixed diameter travel
Sizing Stroke
/ mm
mechanical arm
Manipulator
20 itinerary
Stroke
Y=1800, X=3000 mm
hydraulic system
Hydraulic System
21 drive power
Drive Power
20 KW
22 system pressure
Pressure
18 MPa
other
Others
23 Pneumatic system pressure 0.6-1.0 MPa
24 installed capacity
Installed Capaciity
470 KVA
25 Average energy consumption
Average Energy Consumption
~200 KW/h
26 Discharge of Compressed Air 150-200 m³/h
27 cooling water consumption
Cooling Water Consumption
~40 m³/h
Remarks: Videos available for reference.

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