07,10,2026 1 views
The boss who specializes in injection molding, modified granulation, and extrusion processing, with a workshop capacity of 25kgraw materialIs unpacking a perennial headache? Having visited hundreds of plastic factories for many years in the industry, today we will discuss practical solutions for reducing costs and increasing efficiency at the unpacking station, based on the actual automation projects implemented by our clients.
The pain point of traditional manual unpacking is that almost every factory has stepped on it. Stacking dozens of packages of raw materials on pallets relies entirely on manual handling and bag cutting, which is physically demanding, dusty, difficult to recruit, and results in rapid personnel turnover. During peak seasons, temporary labor costs over 100000 yuan per year. Difficulty in controlling manual operation and frequent scattering of materials result in material loss; The feeding speed cannot keep up with the pace of the production line, which directly slows down the delivery time. At the same time, there are numerous safety and environmental hazards such as tool scratches, material pile collisions, and excessive dust. Workers are prone to mixing materials due to fatigue, and the loss of large quantities of scrapped products is difficult to estimate. Many bosses want to upgrade, but they are also concerned about the compatibility of equipment and factory buildings, as well as the existing central feeding line.
The automatic unpacking solution of the six axis vision robot landed in Hebei perfectly adapts to 25kg standard material packages, without the need for large-scale factory renovation. After the pallet is pushed and positioned, it can be started with one click. The 100kg load robot equipped with 3D vision automatically grabs and cuts bags in a closed manner. The raw materials are directly sent to the storage bucket, and empty bags are uniformly collected. There is no need for manual close range monitoring throughout the process.
The equipment is equipped with safety fences, shortage and full material warnings, and operates stably 24 hours a day. The original 3-4 person position only requires one person for inspection. Seamless integration with existing systemsCentral feeding systemFully enclosed transportation to prevent dust, moisture, and cross contamination; The central control supports docking with the factory MES, with full traceability of material and energy consumption data, and stable adaptation for switching between multiple categories of raw materials. The whole machine has a small footprint, is equipped with photoelectric protection, and automatically shuts down in case of intrusion. Both large and small plastic workshops can be customized according to specific needs.
Robot electrical control cabinet and manual controller
Capture fixture and 3D visual camera
Nowadays, the trend of less manpower in plastic workshops has become, is your factory still using manual dismantling of 25kg material packages? What is the annual cost of labor loss? Welcome to leave a comment in the comment section to discuss the scale of the factory and exchange ideas on renovation.
