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Qingdao Xincheng Yiming Rubber Machinery Co., Ltd
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Qingdao Xincheng Yiming Rubber Machinery Co., Ltd

  • E-mail

    1456813138@qq.com

  • Phone

    13589264130

  • Address

    Mount Huangshan Economic Zone, Jiaonan, Qingdao, Shandong

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Multi functional vacuum flat vulcanizing machine

NegotiableUpdate on 01/12
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Overview

The multifunctional vacuum flat vulcanizing machine has high vacuum capacity and vacuum degree. It adopts the average pumping method, which can stabilize the product, improve quality and production capacity. New track mold opening design with a mold lifting angle of up to 90 degrees, convenient for personnel operation. When changing molds, it is easy to complete without removing the track mold holder. Significantly improve work efficiency and safety. Special lifting mechanism design with 3 lifting molds, long durability, and quiet, fast, and smooth input mold. 4 oil circuit design adopts dual power for large tonnage, with individual oil circuit design, stable, quiet, and low failure rate

Product Details

  Multi functional vacuum flat vulcanizing machineMaintenance:
1. The storage environment of the vulcanizing machine should be kept dry and well ventilated to avoid electrical circuit moisture caused by humidity;
2. Do not use the vulcanizing machine outdoors on rainy days to prevent water from entering the electrical control box and heating plate;
3. If the working environment is humid and wet, when dismantling and transporting the vulcanizing machine, it should be elevated with objects on the ground and not allowed to come into direct contact with water;
4. If water enters the heating plate due to improper operation during use, maintenance should be carried out. If emergency repairs are needed, open the cover plate on the heating plate, pour out the water first, then set the electrical control box to manual operation, heat it to 100 ℃, maintain a constant temperature for half an hour, dry the circuit, and perform belt bonding in manual mode.
5. When the vulcanizing machine is not in use for a long time, the heating plate should be heated every half month (set at 100 ℃) and maintained at the temperature for about half an hour.
6. After each use, the water inside the water pressure plate should be drained completely, especially in winter. If the water cannot be drained completely, it often leads to premature aging of the rubber of the water pressure plate and a decrease in its service life;

Common problems with multifunctional vacuum flat vulcanizing machine:

1

The plunger does not rise after startup

① The oil pump is not producing oil, which may be due to the pump turning in the opposite direction or being damaged. ② The return valve handle is in the open mold position. ③Motor reversal

① Electrical test or disassembly for oil pump maintenance ② Pull the handle to the correct position ③Swap the live wires

2

Abnormal noise

① There is a large amount of air in the pipeline

② Oil filter blockage

③ The oil level in the fuel tank is too low, and air is sucked into the pipeline

④ Oil pump damaged

① Make the press up and down several times, exhaust the air ② remove and clean ③ add oil ④ remove and repair or replace

3

Will not boost or boost slowly

① High pressure pump malfunction

② High pressure relief valve not closed

③ There is a leak on the pipeline

④ Pressure gauge malfunction

① Disassemble, inspect and repair

② After disassembly and cleaning, adjust the pressure correctly. ③ Identify and remove any leaks

④ Replace the pressure gauge

4

Cannot maintain pressure

① The valve seat and disc of the oil discharge valve are not tightly sealed

② The sealing of the valve core inside the one-way valve is not functioning properly

③ Pipeline or oil cylinder leakage reduction

① ② Disassemble, clean, grind or modify ③ Check if the oil inlet pipe is loose, and then tighten it

5

Heating up slower than normal

1) The contactor often opens during the heating process. 2) A certain flat plate is not heating up or the temperature is low. 3) Continue heating up after reaching the specified value

① Temperature controller malfunction

② The temperature control regulator malfunctions or some heating tubes are damaged

③ Temperature controller malfunction ①②③③③⑤⑥

① Replace the temperature controller ② Replace the temperature controller or heating tube ③ Replace the temperature controller

6

There is a large amount of oil leakage around the plunger

The sealing ring is broken

Replace the sealing ring

7

Abnormal heating of the tablet

Damaged thermistor

Measure the continuity of flat electric heating tubes with lower temperatures one by one, and replace damaged meters

8

Temperature control malfunction

① Temperature controller malfunction or control circuit interruption

② Electric heating fuse circuit breaker or wiring circuit breaker

The temperature control instrument core can be removed and compared using the exchange method to replace the damaged meter

9

Heating does not display

Possible reason is that the ammeter is broken

Perhaps the heating tube is damaged

Observe the pointer of the temperature controller. If the pointer rotates clockwise to the end, it indicates that the wiring of the thermistor is open or the thermistor is burnt out.

10

The tablet does not heat up

① Thermal resistancedamaged

② Thermal resistanceThe connecting wires at both ends may burn out

① Use the exchange method to check or observe whether the electric contactor is working when the temperature controller is in operation, then connect and disconnect it, and replace the temperature controller. ② Swap the fast melting core or connect the circuit