Under the wave of electrification, Borussia e-Family is moving towards South America

The comprehensive efficiency of traditional hydraulic systems is about 68.8%

　　The electric direct drive system can reach 93.1%

This set of data is the answer to the first question posed by Luis Antonio Pavezzi, a representative of HDB Comercio e Industria, at the South American Bochuang opening ceremony: Why should injection molding machines move towards electrification?

HDB is Bochuang's new partner in Brazil. Luis taking the stage to talk about electrification is itself a statement.

The energy loss of the hydraulic system is distributed at each transmission node such as the pump, pipeline, valve group, and hydraulic cylinder, and the comprehensive efficiency after multi-stage superposition is about 68.8%. Electric direct driveservo motorDirectly driving the actuator through a ball screw has a short transmission link, fewer loss nodes, and a comprehensive efficiency of up to 93.1%.

The gap ultimately manifests in the daily energy bills, production pace, and product consistency of each production line. This is the practical basis for Bochuang to propose the e-Future strategy.

Bochuang has built an e-Family product matrix around electrification, covering a diverse range of application scenarios from medium to large-sized high-precision to high-speed thin-walled packaging.

　　BU-EV two board electric series, aimed at medium to large and high-precision application scenarios

The electrification technology threshold for medium and large injection molding machines is high, and BU-EV adopts electric servo driven template motion to achieve fully electric control of mold opening and closing. The injection unit is equipped with dual servo motor driven injection and single motor driven plasticization, supporting parallel plasticization and template movement. The injection speed is 15%~35% higher than similar hydraulic presses, ranging from 130~160mm/s. It offers 9 injection unit specifications to choose from. The locking repetition accuracy is ≤ 0.006mm, the injection repetition accuracy is ≤ 0.10%, the positioning accuracy is ± 0.02mm, and full closed-loop control is adopted. Applicable toNew energy vehicle structural components, smart home appliances, precision connectorsWaiting for high-end scenarios.

　　BD direct drive series, focusing on high response and high-precision production

The core of BD lies in the design of the direct drive structure: integrating the locking unit, injection unit ball screw, and motor shaft height into one, eliminating intermediate transmission links, and greatly improving transmission efficiency and response speed. Combined with the four in one control technology, the injection response time is ≤ 50ms, the locking motion speed is ≥ 500mm/s, the injection speed is 160 to 250mm/s, the loading speed is increased by 50%, and the production cycle is shortened by 20% to 35% compared to traditional models. Suitable for those who have high requirements for both rhythm and accuracy3C digital, drone components, optical lensesWaiting for the scene.

　　BD-H High speed Thin walled Packaging Special Series

The requirements for thin-walled packaging on injection molding machines are highly concentrated: extremely short injection filling time, stable continuous output capability, and strict unit cost control. BD-H is specifically designed forFood, medicine, logisticsDesigned for the production of thin-walled products in the industry, with high-speed and high stability electrification solutions, replacing the role of traditional hydraulic presses in this scenario.

　　BD Pro all electric direct drive series, with no hydraulic oil in the entire process

BD Pro is further developed based on the BD series, upgrading all six key actions including injection, mold locking, stage movement, ejection, mold adjustment, and plasticization to electric drive, achieving zero hydraulic oil for the entire machine. Oil free design means a cleaner production environment, lower maintenance costs, and more stable process consistency in response to temperature changes. Applicable toMedical devices, precision manufacturing, micro componentsWaiting for scenarios with strict requirements for cleanliness and consistency.

　　Be Intelligent Electric Series, Targeting Wide Market Demand

Be strikes a balance between performance and economy, equipped with AI locking force control algorithm, simplifies the startup process by optimizing the switching mechanism and parameter settings, and achieves fast and smooth opening and closing of the mold. Compared to traditional hydraulic presses, energy consumption is reduced by 20% to 80%, hydraulic oil consumption is reduced by up to 80%, and circulating water consumption is reduced by 60%. coverToys, glasses, building accessories, household appliance shellsWaiting for a large number of conventional injection molding application scenarios.

　　The window to electrification has opened in South America

With the rise in energy costs and the increasing demand for green manufacturing, the attention of South American manufacturing customers to electric injection molding machines is rapidly increasing.

Luis's speech ended with a new brand positioning for Borussia: Expert of Intelligent Electric IMM (Electric Intelligent Injection Molding Machine Expert).

The departure of South American Bochuang is the beginning of Bochuang fulfilling this statement in this market.