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Phone
18961239237
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Address
No. 111 Xinyuan 3rd Road, Xinbei District, Changzhou City
Changzhou Ohm Machine Tool Accessories Co., Ltd
18961239237
No. 111 Xinyuan 3rd Road, Xinbei District, Changzhou City
Machine tool chip conveyor product introduction:
The chip conveyor is a key equipment in the modern mechanical processing industry, playing an extremely important role in the machining process of machine tools. Its main function is to collect various metal and non-metal fragments generated by the machine tool during operation, and transport them to the collection point to maintain the cleanliness and high efficiency of the machine tool processing area.
The composition of a machine tool chip conveyor usually includes a chip removal part, a conveying part, and a control part. The chip removal part is responsible for effectively capturing the fragments generated by the machine tool during the machining process, while the conveying part is responsible for safely and quickly transporting these fragments to specific locations. The control part is automated to make the entire chip removal process simpler and more efficient.
According to different usage environments and requirements, there are various types of machine tool chip conveyors to choose from, including scraper type chip conveyors, chain plate type chip conveyors, magnetic chip conveyors, and spiral type chip conveyors. Each type of chip conveyor has its own unique characteristics and applicable environment, and users can choose according to their actual needs.
1、 Product features of machine tool chip conveyor:
1. Efficient and labor-saving: Using mechanical automation to collect waste and transport it to a fixed location greatly saves labor and improves production efficiency. At the same time, it can also be used in conjunction with a filtered water tank to achieve the recycling and utilization of coolant, further reducing energy consumption.
2. Space saving: Compact design that can be directly installed on one side of the machine tool, occupying less space and not affecting adjacent equipment. This allows it to play an excellent role in machining workshops with limited space.
3. Easy to operate: With an automatically integrated control system, users can transport, store, and process waste materials through simple control buttons. At the same time, users can also adjust the operating speed and direction of the chip conveyor according to their needs, making it easy and convenient to operate.
4. Environmental protection and energy conservation: By reducing the dust and noise generated by manual cleaning of waste, the pollution to the environment has been reduced. At the same time, effectively recycling waste and coolant reduces energy consumption, which is in line with the green development concept of modern manufacturing industry.
5. Stable and reliable: High quality materials and precise manufacturing processes are used to ensure the stability and reliability of its operation. At the same time, it also has overload protection function, which can automatically shut down in case of overload, protecting the equipment from damage.
2、 Key requirements for customizing machine tool chip conveyor:
1. Chip removal rate: Chip removal rate is an important indicator for measuring the performance of a chip removal machine, which is influenced by factors such as machine speed, effective chip removal width, magnetic block spacing, or distance between scrapers. Choosing the appropriate amount of chip removal can ensure that the machine will not be damaged due to overload, and will not affect production efficiency due to insufficient chip removal capacity.
2. Processing form: Depending on whether liquid coolant is used during the processing, wet or dry chip conveyors can be selected. Wet machining typically involves the use of liquid coolant, while dry machining does not. This has a significant impact on the materials and design of the chip conveyor.
3. Types of chips: Different types of chips (metal or non-metal, long or short) have different requirements for the design of the chip conveyor. For example, excessively long chips may cause the chip conveyor to jam, so it is necessary to consider the length and type of chips to choose a suitable chip conveyor.
4. Installation space: The size of the reserved installation space for the machine tool directly affects the model and size of the chip conveyor that can be installed. In limited space, it may be necessary to choose a chip conveyor with a compact structure and small footprint.
5. Conveying capacity and distance: The conveying capacity and distance of the chip conveyor should meet the requirements of the amount of chips generated by the machine tool and the discharge distance. This is usually related to the workload of the machine tool and the layout of the production line.
6. Voltage and current: The working voltage and current of the chip conveyor should be matched with the power system of the machine tool to ensure safe and stable operation.
7. Materials and Manufacturing: The material and manufacturing quality of the chip conveyor directly affect its durability and service life. Choosing wear-resistant and corrosion-resistant materials can increase the service life of the chip conveyor.
8. Customized service: If there are special requirements, you can choose manufacturers who provide customized services. They can produce chip conveyors that meet specific specifications according to specific drawing requirements.
9. Auxiliary functions: In some cases, additional functions such as steel mesh recoil, scraper, vortex separator, oil-water separator, etc. may be required to improve product surface processing accuracy, save coolant, and reduce worker labor intensity.
In general, when customizing a machine tool chip conveyor, it is necessary to comprehensively consider the above factors and communicate in detail with the supplier to ensure that the final selected chip conveyor can meet production needs and integrate into the existing production environment.
