Basic Information
Advantages of the model
1. Fully electric configuration, energy-saving and environmentally friendly; Compared to similar models, fully electric equipment saves 50% to 60% more energy than hydraulic presses.
2. Fully electric digital control achieves precise positioning: the positioning accuracy of the mold has been improved from 0.05mm of the hydraulic press to 0.03mm.
3. All electric digital control achieves efficient energy utilization: the servo motor is directly driven, reducing the intermediate link of hydraulic energy conversion and minimizing energy loss.
4. The molding cycle is short, and the product molding time can be achieved in 19.6 seconds.
5. Save labor costs: If equipped with a three-axis servo robotic arm, each machine can reduce 2 employees, effectively reducing personnel wages and management costs.
6. Meet high hygiene standards: Pure electric drive is more suitable for products with extremely strict hygiene requirements such as food, medicine, and beverages.
7. Multiple utility models have been applied to this product.
Performance characteristics of the model
1. Equipped with servo motor driven molds, electric pens, electric swing frames, and other servo motor drives, it is very energy-efficient.
2. Using Siemens S7-200 from Germany, the PLC response speed is 0.37 μ s.
3. The insertion movement of the pen can be adjusted by manipulating the screen numbers, without the need for manual mechanical adjustment.
4. The mechanical structure using servo motors and ball screws instead of the original hydraulic cylinder and displacement sensor has the characteristics of high motion accuracy, light and agile motion, and fast response speed.
5. Equipped with an electric lifting platform and a water outlet material device.
6. Using well-known pneumatic, hydraulic, and electrical control components, with a long service life.
7. Optional automatic feeding device and product conveying device for easy assembly line production.
8. The extrusion motor adopts variable frequency speed regulation, which can adapt to the requirements of screw speed changes in blow molding process.
9. The model adopts Swiss Kori proximity switch for greater safety and security.
Model selection function
1. For the convenience of material return, users can choose to add hydraulic automatic filter screen replacement devices, which can include downward blowing, wall thickness controllers, automatic cutting bottom pulling or automatic trimming devices;
2. Optional pre sealed cutting knife, horizontal cutting knife, imported hot cutting knife, cold cutting knife, etc;
3. Optional options include oblique insertion pen, downward insertion pen, blowing needle insertion pen, auxiliary cooler, etc;
4. Optional thickness controller;
5. Optional use of Leshan Machinery's independently developed permanent magnet brushless DC motor for plastic hollow forming machines: high reliability, good stability, and comprehensive energy saving of 8% to 15%;
6. Optional polymer mixture screw: ensuring product performance while saving 15% -30% of raw materials;
7. Optional Austrian SIGMATEK control system, which executes commands ten times faster than traditional cyclic refresh mode;
8. Optional remote after-sales service system: automatic fault analysis and diagnosis, maintenance records, report statistics, video transmission, remote mobile SMS notifications and alarms, etc., all in one hand, with a clear understanding;
9. Optional dust-free air supply system, conveyor belt, automatic feeding system, 4-in-1 feeding machine and other supporting functions;
10. Optional functions include mold ejector pin, in mold labeling, online leak detection, and lid opening and closing;
11. Optional front and rear mobile platforms for convenient mold installation;
12. Optional pre clamping function, 2-axis servo manipulator, and single axis servo manipulator;
13. Users can choose from split shuttle, spiral or rubber extrusion die, continuous extrusion die, and storage die according to their preferences.
14. Optional with a super large pen blowing function to quickly increase production.
15. Optional robotic arm, combined with secondary blowing and sizing, blowing and leak detection functions.
16. Optional gong mouth machine (internal or external) can meet the requirements of different product sizes, making the bottle mouth smoother.
Model operation and precautions
1. Preparation before production
1.1 Check whether the machine has any damaged parts or components, whether the screws are loose, and whether the wires and cables are damaged or detached. If there is any damage, it should be replaced or repaired in a timely manner; Check for debris in the extruder hopper and clean it thoroughly, then close the material gate.
1.2 Check whether the moving parts are firm, whether the screws are loose or detached, especially in areas with strong impact, and whether the belt transmission part is abnormal.
1.3 Check whether the high-pressure gas source, low-pressure gas source, power supply, and water source are normal.
1.4 Check if all emergency stop switches, safety door switches, and protection device detection switches are functioning properly.
1.5 Check whether each pneumatic component leaks air and whether the action is sensitive.
1.6 Please strictly follow the procedures in the operation manual.
2. Normal production
When the machine is in normal production, there needs to be a dedicated person responsible for monitoring and promptly handling any problems found. Due to the high degree of machine automation, the workload during normal production is minimal. Users only need to add raw materials at regular intervals and use containers to collect products and scraps at the machine location.
Product maintenance and upkeep
Domestic free installation and debugging, providing a one-year free warranty period and equipment maintenance services. And there is a professional outbound maintenance team.
Note: The price of the device may change due to its configuration and functionality, Leshan Marketing Center.
Product details