Explosion proof chillers belong to special equipment and are often used in the chemical industry and flammable and explosive special places to ensure the safe and stable operation of the unit. For explosion-proof chillers that use screw refrigeration compressors, we call them explosion-proof screw chillers. It has a wide cooling range and can be customized according to customer requirements. All components of the explosion-proof chiller are manufactured according to national explosion-proof standards, and the explosion-proof and anti-corrosion main controller is based on GB3836.1-2000 "General Requirements for Electrical Equipment for Explosive Gas Environments", GB3836.2-2000 "Explosion proof Type" for Electrical Equipment for Explosive Gas Environments ", and GB3836. Designed and manufactured in accordance with the regulations of 3-2000 "Electrical Equipment for Explosive Gas Environments - Increased Safety Type" e ", capable of meeting the special requirements of customers.
Explosion proof chillers belong to special equipment and are often used in the chemical industry and flammable and explosive special places to ensure the safe and stable operation of the unit. For explosion-proof chillers that use screw refrigeration compressors, we call them explosion-proof screw chillers. It has a wide cooling range and can be customized according to customer requirements. All components of the explosion-proof chiller are manufactured according to national explosion-proof standards, and the explosion-proof and anti-corrosion main controller is based on GB3836.1-2000 "General Requirements for Electrical Equipment for Explosive Gas Environments", GB3836.2-2000 "Explosion proof Type" for Electrical Equipment for Explosive Gas Environments ", and GB3836. Designed and manufactured in accordance with the regulations of 3-2000 "Electrical Equipment for Explosive Gas Environments - Increased Safety Type" e ", capable of meeting the special requirements of customers.
Configuration and characteristics of explosion-proof screw chiller unit
1. Compressor
Selected from BITZER (Germany), HANBELL (Taiwan Hanzhong) and other original imported new high-efficiency screw rotary compressors (with the most advanced 5:6 patented asymmetric rotor tooth shape), the efficiency is 20% -30% higher than that of general compressors. It adopts a finned coil air exchanger (no cooling water system required), matched with a condenser made of high-quality and high-efficiency copper tubes and world-renowned brand components, making the unit have the advantages of small size, low noise, high energy, long service life, and easy operation. Its beautiful and exquisite appearance design and reliable and stable high-efficiency quality stand out among similar products!
2. Evaporator
The evaporator copper tube adopts an internally and externally threaded reinforced tube. The surface of the copper tube has threads, the outer surface of the copper tube is smooth, and the cooling effect is good. The evaporator cylinder is insulated with a 25mm thick PE insulation board, which does not condense and reduces the loss of cooling capacity. The air-cooled screw chiller unit adopts a shell and tube evaporator, which is independently designed and produced by Simpson Refrigeration.
3. Condenser
The condenser adopts copper pipes imported from abroad and processed into trapezoidal low rib pipes to enhance heat transfer capacity. The surface of the copper pipes is smooth, which reduces water pressure and is easy to clean and maintain. It is a fan cooling system, therefore it uses a finned condenser, which is also independently designed and produced by Simpson Refrigeration.
4. Protective device
The protective device is designed to ensure that in the event of a malfunction in the chiller unit, it can be activated immediately and protect the unit from secondary damage. Its protective devices mainly include: compressor delay start protector, overload protector, high and low pressure protector, temperature control switch, antifreeze switch, fuse plug, electronic time protection safety valve, compressor overheat protector, compressor frequent start protector, and abnormal indicator light, ensuring the normal operation of the unit.
5. Control system
The communication contactors, electrical accessories, etc. are all selected original genuine products from Omron and larger brands such as LG from South Korea. The control panel is selected from the American brand Bangpu (microcomputer Chinese digital display), which can be remotely monitored and controlled according to user needs. It has multiple functions such as automatic loading and unloading, timed power on and off, and recording of fault causes; Easy to operate, connect the host to the power supply. Low failure rate, high safety factor, simple installation, system control can be adjusted in real time, intuitive and reliable.
6. Freezing accessories
All frozen accessories are selected from top global brands such as SPORLAN (Poland, USA), ALCO (Alco, USA), DANFOSS (Danfoss, Denmark), etc., with excellent performance, safety and environmental protection.
| Technical Parameters of Explosion proof Screw Chiller Unit |
| Model No. of Simpson |
unit |
SPS-30EP |
SPS-40EP |
SPS-50EP |
SPS-60EP |
SPS-80EP |
SPS-90EP |
SPS-100EP |
| power supply |
V |
3 Φ 380V 50Hz |
| Rated Cooling Capacity |
KW |
108 |
145 |
173 |
198 |
260 |
293 |
335 |
| Kcal/h |
92880 |
124700 |
148780 |
170280 |
223600 |
251980 |
288100 |
| Input Power |
KW |
20.3 |
30.6 |
37.9 |
45.5 |
59.8 |
68.2 |
75.9 |
| Chilled water flow |
m³/h |
18.0 |
22.0 |
27.5 |
33.2 |
44.3 |
50.0 |
56.1 |
| Cooling water flow |
m³/h |
21.9 |
27.2 |
34.0 |
40.8 |
54.4 |
56.2 |
59.7 |
compressor Compressor |
Type of form |
|
Semi closed screw type |
| Quantity Qty |
number of units |
1 |
| Starting mode |
|
Y-1 △ Start |
| Capacity control for capacity adjustment |
% |
0~100 (8-stage capacity adjustment) |
| Input Power |
KW |
22 |
30 |
37.5 |
45 |
60 |
67.5 |
75 |
Refrigerant Oil Refrigerant oil Evaporator |
Type Model |
|
SUNISO 4GS |
| Filling capacity |
L |
7 |
7 |
7 |
8 |
12 |
16 |
16 |
refrigerant Refrigerant |
Type Model |
|
R-22 |
| Control mode |
|
Temperature sensitive external pressure equalization expansion valve |
| Filling capacity |
Kg |
18 |
22 |
27 |
32 |
42 |
48 |
54 |
evaporator Evaporator |
Type of form |
- |
Shell&tube type |
| Pipe diameter |
B |
PT 3" |
PT 4" |
| Condenser |
Type of form |
- |
Shell&tube type |
| Pipe diameter |
B |
PT 3" |
PT 4" |
| Safety Device |
|
High and low voltage switch, antifreeze protection, thrombolytic/safety valve, overload protection device, coil overheat protector, temperature automatic protection switch |
Overall dimensions Dimension |
Long (L) |
mm |
2050 |
2100 |
2100 |
2200 |
2550 |
2550 |
2550 |
| Width (W) |
mm |
850 |
850 |
850 |
1050 |
1200 |
1200 |
1200 |
| High (H) |
mm |
1950 |
1950 |
1950 |
1950 |
2200 |
2200 |
2200 |
| Model No. of Simpson |
unit |
SPS-120EP |
SPS-150EP |
SPS-180EP |
SPS-200EP |
SPS-220EP |
SPS-240EP |
SPS-260EP |
| power supply |
V |
3 Φ 380V 50Hz |
| Rated Cooling Capacity |
KW |
419 |
480 |
572 |
638 |
715 |
805 |
866 |
| Kcal/h |
360350 |
412800 |
491920 |
548680 |
614900 |
692300 |
744760 |
| Input Power |
KW |
91.1 |
93.5 |
110.5 |
121.8 |
137.0 |
154.5 |
166.8 |
| Chilled water flow |
m³/h |
66.7 |
82.4 |
95 |
110.6 |
122 |
132 |
140 |
| Cooling water flow |
m³/h |
81.6 |
101.7 |
116 |
136.3 |
148 |
155 |
172 |
compressor Compressor |
Type of form |
|
Semi closed screw type |
| Quantity Qty |
number of units |
1 |
| Starting mode |
|
Y-1 △ Start |
| Capacity control for capacity adjustment |
% |
0~100 (8-stage capacity adjustment) |
| Input Power |
KW |
85 |
112.5 |
135 |
150 |
165 |
180 |
195 |
Refrigerant Oil Refrigerant oil Evaporator |
Type Model |
|
SUNISO 4GS |
| Filling capacity |
L |
16 |
18 |
23 |
23 |
28 |
28 |
28 |
refrigerant Refrigerant |
Type Model |
|
R-22 |
| Control mode |
|
Temperature sensitive external pressure equalization expansion valve |
| Filling capacity |
Kg |
64 |
73 |
92 |
103 |
116 |
122 |
131 |
evaporator Evaporator |
Type of form |
- |
Shell&tube type |
| Pipe diameter |
B |
PT 5" |
PT 6" |
PT 8" |
| Condenser |
Type of form |
- |
Shell&tube type |
| Pipe diameter |
B |
PT 5" |
PT 6" |
|
| Safety Device |
|
High and low voltage switch, antifreeze protection, thrombolytic/safety valve, overload protection device, coil overheat protector, temperature automatic protection switch |
Overall dimensions Dimension |
Long (L) |
mm |
2550 |
2550 |
2550 |
2550 |
2550 |
2550 |
2550 |
| Width (W) |
mm |
2100 |
2100 |
2100 |
2100 |
2100 |
2100 |
2100 |
| High (H) |
mm |
2200 |
2200 |
2200 |
2200 |
2200 |
2200 |
2200 |
Note:
1. High voltage pumps can be ordered according to special customer requirements;
2. The above specifications are designed for a 50Hz/380V power supply;
3. Please specify before placing an order for low-temperature or acid resistant machinery;
4. The above product standard design has a cold water inlet temperature of 12 ℃;
5. The product is constantly improving and innovating, and specifications are subject to change without prior notice;