07,10,2026 2 views
Recently, many parts of the country have experienced extreme high temperatures due to the sinking airflow around the typhoon. The continuous high temperature has once again become a focus of attention for enterprises due to the shortage of electricity in summer.
Among them, the injection molding industry is particularly sensitive to electricity costs and power supply stability. After all, injection molding production is not "occasional use of electricity", but rather long-term, continuous, and high load operation. A device that consumes a little more electricity every day, accumulated over the entire production line, month, or even year, is a significant cost that cannot be underestimated. For injection molding production enterprises, energy conservation in summer is far more than just turning off lights and adjusting temperature. The real energy consumption is mainly concentrated in the production driving process.The real breakthrough point is to implement precise strategies according to the scene and choose a truly energy-saving injection molding machine.
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low energy consumption
PrioritizeElectric injection molding machine
Energy saving and consumption reducing, electric injection molding machines are the preferred choice!servo motorOn demand output reduces ineffective energy consumption, especially suitable for the production of products with high requirements for cleanliness, precision, and stability.
Equipped with high-sensitivity dynamic control and intelligent stress relief system,Reduce energy consumption by 40% -60% compared to hydraulic presses; Efficiency improvement of dry cycle ≥ 13%,Balancing high speed and high precision, it has been selected for the recommended catalog of energy-saving and carbon reduction technology equipment by the Ministry of Industry and Information Technology. Its energy efficiency is better than level 1, making it suitable for high value-added products such as optical lenses, precision electronics, and medical consumables.
▶Zhenxiong MS electric injection molding machine
It is a brand new "oil+electric" hybrid injection molding machine from ZhenxiongBy integrating precision hydraulic control, intelligent electronic control system, and 5 high-performance motor configurations, the oil drive and electric drive can each demonstrate their strengths and operate synergistically, achieving more stable, efficient, and precise molding performance. The locking force covers 90T-1700T, breaking the application boundary of electric drive technology in tonnage coverage, extending the efficient, precise, and stable hybrid molding capability to a wider range of product production scenarios.
02
Not all factories are required to be electrified
Energy saving hydraulic equipmentIt's also crucial
For most general plastic product manufacturing enterprises,A hydraulic injection molding machine with an efficient energy-saving system,It can also achieve a better balance between energy consumption and cost.
▶Electric melt adhesive technology, one step ahead of others
Electric melt adhesive has changed from "hydraulic drive" to "motor direct drive" in the process of melt adhesive, allowing power to be more directly used for plasticization, reducing electricity waste and speeding up production pace. Zhenxiong electric melt adhesive technology can achieveReduce energy consumption by 10% -25% and increase melt adhesive speed by 10% -40%.More importantly, it supports synchronous mold opening and melt adhesive, shortening the production cycle synchronously.
▶Servo hydraulic system, on-demand power supply
Traditional quantitative pumps run at full speed, causing serious waste. The Zhenxiong servo system supplies oil as needed,Efficiency improvement of 20% -30% during the pressure holding cooling stage;Closed loop precise control ensures more stable pressure and reduces glue shortage caused by flying edges.
▶Nano far-infrared heatingSay goodbye to the 'steamer workshop'
Traditional heating coils dissipate a large amount of heat, turning the workshop into a 'steamer'. The nano far-infrared heating device efficiently locks heat inside the barrel,The surface temperature decreases by 30% -40%,Not only does it save electricity, but it also saves secondary energy consumption for workshop cooling.
03
Visible savings
Zhenxiong Zhiyun iChen ™ Cloud
Some electricity is quietly flowing away from invisible places. Zhenxiong Zhiyun iChen ™ The EMS energy management module of the Cloud platform can accurately collect and deeply analyze energy consumption data such as electricity, water, and gas in factories, and present real-time energy dynamics of equipment, production lines, and even the entire workshop. The abnormal energy consumption and waste points are clear at a glance, helping you intervene in a timely and scientifically optimized manner, truly achieving controllable energy consumption and cost reduction.
The direction of each kilowatt hour of electricity is clear, and the energy consumption of each the first mock examination and each kilogram of product is visible in real time. The system proactively alerts for anomalies, leaving waste nowhere to hide - this is not a short-term energy-saving measure, but a visible long-term savings, and more importantly, a sustainable competitiveness that can be calculated.
04
The essence of energy conservation
Using less electricity to consistently produce more qualified products
True energy conservation and consumption reduction cannot be achieved once and for all by relying on a single function. But rather:Equipment energy consumption x production efficiency x stability x maintenance cost x product yieldMulti point long-term collaboration.
So, a truly energy-efficient injection molding machine is not just about "saving energy", but also about achieving:Reduce power consumption and minimize downtime; Reduce rework and waste; Production is more stable and delivery is more controllable.
