09,17,2026 5 views
Global logistics vehicles are accelerating lightweighting, but for disposable export pallets, it has always been difficult to balance lightweighting and load-bearing capacity. Henan Jiuyu Technology Co., Ltd. (hereinafter referred to as "Jiuyu") has taken a different approach,Self developed "plastic skeleton" structure - a combination of mesh surface, nine legs, and reinforcing ribs, mainly consisting ofTwo sizes of trays, 1200 × 1000 × 128mm and 1100 × 1100 × 128mm, only require 5-7kgHDPEThe material achieves a load-bearing capacity of 1T for static load and 0.5T for dynamic load, relying on clever design rather than simply thickening to win.
However, the complex skeleton structure has also brought new bottlenecks to the injection molding process: uneven wall thickness, overly dense reinforcement positions leading to difficulty in filling, extremely sensitive to injection pressure, mold locking uniformity, and temperature, and prone to defects such as deformation and flash, which are the challenges faced by Jiuyu in the manufacturing end.
At the same time, on a broader operational level, Jiuyu is also facing three pressures:
The Game of Light and Strong——Logistics efficiency requires lighter vehicles, but reliability cannot be compromised;
The pressure of quantity and cost——The demand is growing rapidly, and low-cost scale manufacturing is the bottom line for survival;
The contradiction between abundance and speed——Multi category and multi device collaboration urgently require intelligent management to support continuous port operations.
These three challenges overlap with each other, making Jiuyu's technological breakthroughs and scale expansion particularly urgent, and forcing it to find a balance between structural innovation, process stability, and intelligent scheduling.
How to solve the problem?
To this end, Zhenxiong provides three core solutions around injection molding, production cost reduction, and production management.
01.
Injection, temperature control and mold locking coordination
Balancing lightweight structure and load-bearing stability
Jiuyu uses skeleton structures such as grid surfaces, nine legs, and reinforcing ribs to effectively control material usage while ensuring the required load-bearing performance.But for injection molding, such structural designs often mean more complex process challenges rather than simple molding processes.
On the one hand, dense reinforcement positions and complex flow paths can easily lead to insufficient local filling; On the other hand, key load-bearing structures such as reinforcing ribs and supporting feet must be fully and stably formed. Otherwise, if short shots, uneven shrinkage, warping or deformation occur, it may not only affect the appearance and dimensional consistency of the product, but also weaken the overall structural integrity and load-bearing performance.
In response to these molding difficulties, the Zhenxiong servo driven two plate large-scale injection molding machine series improves molding reliability through injection, control, temperature stability, and mold locking balance.
During the injection process
Stable pressure output and process control help improve the filling state of complex flow channels and dense reinforcement positions, enabling key supports and load-bearing structures to be more fully formed;
In the temperature control process
The independent temperature control system for the material barrel of the Zhenxiong servo driven large-scale injection molding machine maintains temperature stability during plasticization and injection molding processes, reducing filling differences caused by material fluidity fluctuations;
In the locking process
The four corner locking cylinders are interconnected, making the locking force distribution more balanced. Combined with high-strength template design, it helps to improve the large sizemoldUnder stress, reduce the risk of flash, warping, and deformation.
For Jiuyu, the significance of stable molding is not only to reduce defective products, but also to make the structure lightweight,Continuously maintaining a complete and consistent molding state in mass production is the institutional foundation for ensuring stable pallet load-bearing performance.
02.
Efficient operation and energy conservation and consumption reduction
Support long-term large-scale production of logistics pallets
Pallets are typical products produced in large quantities and with long cycles. For Jiuyu, mass production not only requires equipment to have sustained and stable production capacity, but also means that any downtime, energy consumption, and material loss will be continuously amplified as production increases.
Therefore, Zhenxiong's focus is not only on "energy conservation", but also onProvide support for long-term mass production from three aspects: production efficiency, operational reliability, and sustainability costs.
In terms of production efficiency
The Zhenxiong servo driven two plate large injection molding machine adopts high-speed automatic mold adjustment and rapid mold movement design, with a maximum mold movement speed of 750 mm/s, which helps to shorten the time occupied by the opening and closing and mold adjustment processes, and improve equipment operating efficiency.
In terms of long-term continuous production
The reliability of equipment also directly affects the realization of production capacity. Zhenxiong servo driven two plate large injection molding machine equipped with NON-STOP ™ Reliability architecture, with an annual downtime rate as low as 0.5%, ensures the continuity of large-scale product production by reducing unplanned downtime and maintenance time.
In terms of ongoing operating costs
The Zhenxiong servo driven two plate large injection molding machine adopts a servo drive system, which can save up to 80% of energy consumption under specific working conditions; At the same time, stable molding control can reduce material waste caused by defects such as flying edges and deformations. Combined with Jiuyu's on-site scrap crushing and recycling system, it further improvesraw material利用率。
In the large-scale pallet production scenario of Jiuyu, the real problem that needs to be solved is not simply to "speed up", but to minimize downtime, reduce unit energy consumption and material loss as much as possible in long-term continuous operation, and make production and manufacturing costs controllable at the same time.
03.
Whole plant planning and digital collaboration
Cracking efficiency challenges across multiple devices and categories
With the expansion of Jiuyu's production scale, 13 injection molding equipment, multi category pallets, and continuous production tasks are running simultaneously, and the stability of a single equipment can no longer meet the overall production needs.How to reasonably layout equipment, personnel, logistics, pipelines, and power distribution within limited factory space, and achieve efficient collaboration among multiple devices after production, has become another challenge in Jiuyu's large-scale production.
As a comprehensive solution provider for the planning and implementation of Jiuyu Intelligent Production Line, Zhenxiong not only provides injection molding equipment, but also undertakes the overall scheme design from early planning, equipment layout to production line implementation.
Project planning phase
The Zhenxiong technical team simulated and optimized the layout of 13 equipment, personnel and logistics flow lines, pipelines, and power distribution schemes through 1:1 3D modeling. They identified conflicts between space, flow lines, and infrastructure in advance before formal construction and equipment entry, reducing subsequent adjustments and improving the efficiency of production line construction and implementation.
After the production line is put into operation
iChen ™ Cloud Zhenxiong Intelligent Cloud further connects multiple devices and production data, centrally managing device status, production progress, and process quality information, providing more timely data support for multi device collaboration and production scheduling.
The early stage of the whole factory planning solved the problem of "how to organize multiple equipment and categories reasonably", while the data interconnection after production solved the problem of "how to coordinate tasks in a timely manner with multiple tasks and rapid changes"
From planning to implementation, and then to operational management, Zhenxiong helped Jiuyu truly organize 13 independent devices into an efficient and collaborative intelligent production system.
Being light and able to withstand is product innovation; To manufacture such products on a stable and economical scale tests manufacturing capabilities. From the Zhenxiong second plate machine, to the auxiliary system, to the planning and digital management of intelligent factories, Zhenxiong provides not only equipment, but also manufacturing support for customers to move innovative products towards mass production.
