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Guangdong Leshan Intelligent Equipment Co., Ltd

E-mail
sales@china-leshan.com
Phone
Address
(New Factory) No.1 Xinhui Road, Wusha Neighborhood Committee, Daliang Street, Shunde District, Foshan City

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Manufacturer direct sales, one out two fully automatic bottle blowing machine, 2L machine, oil tank, oil drum blow molding machine, small bottle making machine

NegotiableUpdate on 04/18

Model

Nature of the Manufacturer: Producers

Product Category

Place of Origin

Online Consult

Overview

Basic information: Advantages of the model: 1. The U-shaped machine uses a balanced lock frame structure, which is matched with Taiwan's famous factory's linear guide rail

Product Details

Basic Information

Advantages of the model

1. The U-shaped machine uses a balanced lock frame structure, combined with linear guide rails from a well-known Taiwanese factory; Make the mold frame move faster and more stable, and the locking force is stronger and more uniform;

2. 16 pens can be inserted vertically into the mold pen hole at the same time;

3. Computer intelligent control system, easy to operate, set up, and modify production programs;

4. The interior of the mold is treated with a deep mirror finish, ensuring smooth curved flow channels, no dead corners, and no carbon buildup;

5. Strengthen the hardening type cold treatment screw, and make the screw barrel wear-resistant;

6. We use Japanese CNC machine tools to produce various components, and use Mazak six sided integrated machining centers to process all installation surfaces of the components in one go. We also select hydraulic, pneumatic, and electrical components from well-known imported brands to ensure rigorous process and stable and reliable quality of the machine.

Performance characteristics of the model

1. Suitable for producing PE, PP, EVA, ABS, K materials below 5L TPU、 Plastic hollow products made of materials such as nylon;

2. Computer intelligent control system, operating interface in both Chinese and English;

3. Capable of designing different screw and die core rods, as well as flow channel styles based on the characteristics of different plastics;

4. The mold head is easy to change materials, colors, slag, disassemble and clean, and the wall thickness of the symmetrical parts of the pipe blank is very uniform;

5. The dual proportional valve controls the flow rate and pressure of the oil circuit, the directional valve controls the flow direction, the deceleration valve brakes, and the action is smooth and fast;

6. The elbow type locking structure ensures uniform locking force by designing the force distribution between the front and rear of the template center;

7. Adjustable extrusion platform for easy adjustment of billet length

8. CE standard safety design, focusing on user safety;

9. Japanese frequency converter adjusts screw speed, saving energy and energy;

10. Automatic lubrication system reduces equipment maintenance workload.

Model selection function

1. For the convenience of material return, users can choose to add hydraulic automatic filter screen replacement devices, which can include downward blowing, wall thickness controllers, automatic cutting bottom pulling or automatic trimming devices;

2. Optional pre sealed cutting knife, horizontal cutting knife, imported hot cutting knife, cold cutting knife, etc;

3. Optional options include oblique insertion pen, downward insertion pen, blowing needle insertion pen, auxiliary cooler, etc;

4. Optional thickness controller;

5. Optional use of Leshan Machinery's independently developed permanent magnet brushless DC motor for plastic hollow forming machines: high reliability, good stability, and comprehensive energy saving of 8% to 15%;

6. Optional polymer mixture screw: ensuring product performance while saving 15% -30% of raw materials;

7. Optional Austrian SIGMATEK control system, which executes commands ten times faster than traditional cyclic refresh mode;

8. Optional remote after-sales service system: automatic fault analysis and diagnosis, maintenance records, report statistics, video transmission, remote mobile SMS notifications and alarms, etc., all in one hand, with a clear understanding;

9. Optional dust-free air supply system, conveyor belt, automatic feeding system, 4-in-1 feeding machine and other supporting functions;

10. Optional functions include mold ejector pin, in mold labeling, online leak detection, and lid opening and closing;

11. Optional front and rear mobile platforms for convenient mold installation;

12. Optional pre clamping function, 2-axis servo manipulator, and single axis servo manipulator;

13. Users can choose from split shuttle, spiral or rubber extrusion die, continuous extrusion die, and storage die according to their preferences.

14. Optional with a super large pen blowing function to quickly increase production.

15. Optional robotic arm, combined with secondary blowing and sizing, blowing and leak detection functions.

16. Optional gong mouth machine (internal or external) can meet the requirements of different product sizes, making the bottle mouth smoother.

Model operation and precautions

1. Preparation before production

1.1 Check whether the machine has any damaged parts or components, whether the screws are loose, and whether the wires and cables are damaged or detached. If there is any damage, it should be replaced or repaired in a timely manner; Check for debris in the extruder hopper and clean it thoroughly, then close the material gate.

1.2 Check whether the moving parts are firm, whether the screws are loose or detached, especially in areas with strong impact, and whether the belt transmission part is abnormal.

1.3 Check whether the high-pressure gas source, low-pressure gas source, power supply, and water source are normal.

1.4 Check if all emergency stop switches, safety door switches, and protection device detection switches are functioning properly.

1.5 Check whether each pneumatic component leaks air and whether the action is sensitive.

1.6 Please strictly follow the procedures in the operation manual.

2. Normal production

When the machine is in normal production, there needs to be a dedicated person responsible for monitoring and promptly handling any problems found. Due to the high degree of machine automation, the workload during normal production is minimal. Users only need to add raw materials at regular intervals and use containers to collect products and scraps at designated locations on the machine.

Product maintenance and upkeep

Domestic free installation and debugging, providing a one-year free warranty period and permanent equipment maintenance services. And there is a professional outbound maintenance team.

Note: The price of the device may change due to its configuration and functionality. For more details, please consult the Leshan Marketing Center.

Product details

Product Parameters

Category Caterpillar	U-shaped Machine Series (Linear Guide Way)/U Series (Linear Guide Way)
model	SCJ 65U2×2.5F
	project	Items	Units	Parameter Specification
Basic Parameters Specification	category	Category	/	Single layer 1
	Maximum capacity of the product	Max. Blow Volume	L	2
	Applicable raw materials	Material	/	PE,PP
	Quantity of mold blanks	Qty. Of Die Head	/	2
	Common mold center distance	Die Head Distance (Center to Center)	mm	120,160
	Net weight of the machine is approximately	Net Weight	kg	7500
	Machine dimensions	Machine Dimension	mm，L×W×H	4400X2450X3600(2150)
die head Die Head	Number of heating sections for the mold head	Die Head Heating Zone	/	5
die head Die Head	Heating power of mold head	Die Head Heating Power	kW	4.3
Locking frame system Carriage system	Number of mold frames	Qty. Of Station	/	2
	Minimum mold closing distance	Min Clamping Distance Of Mold	mm	230
	Maximum mold opening distance	Max Clamping Distance Of Mold	mm	580
	Template size	Effective Dimension Of Mold Plate	mm W×H	300×400
	Frame travel	Carriage Stroke	(mm)	500
	clamping force	Clamping Force	kN	80
Extrusion system Extruder Unit	screw diameter	Extruder Diameter	mm	65
	screw length-to-diameter ratio	Extruder Length/Diameter Ratio	L/D	24
	screw speed	Extruder Rotating Speed	r/min	20-67
	Maximum plasticizing capacity	Max Extrusion Capacity	kg/h	60
	Rated power of extrusion motor	Extruder Motor Rated Power	kW	15
	Number of heating sections in the barrel	Barrel Heating Zone	/	3
	Heating power of the barrel	Barrel Heating Power	kW	7
	Cooling fan power	Cooling Fan Power	kW	0.12
power system Power Unit	Rated power of oil pump motor	Oil Pump Motor Rated Power	kW	7.5
	Rated working pressure of hydraulic system	Hydraulic System Rated Working Pressure	Mpa	16
	Rated working pressure of pneumatic system	Pneumatic System Rated Working Pressure	Mpa	0.8
	Rated working pressure of water cooling system	Cooling System Rated Working Pressure	Mpa	0.4
	Gas consumption of general products (compressed)	Universal product air consumption(compressed)	m³/h	14
	Hot cutting knife transformer power	Hot Cutter Power	kW	2
	Total installed power I	Total Installed Power I	kW	35.92
Remarks Remarks	Hydraulic oil grade/tank capacity	Hydraulic oil NO. / tank volume	L	46#/200
	Selection of chiller (air-cooled/water-cooled)	Chiller recommend (air-cooled/water-cooled)	hp	10/8
	Selection of air compressor (with air storage tank)	Air compressor recommend (Add gas storage tank)	hp	10
Remarks/Remarks:	All of the above models can be equipped with a 100 point wall thickness control system, and the parameters that change after stacking are as follows:/All the machines above can be optionally equipped with a 50 point parison control system, parameters would be changed as belt:
After controlling the stacked wall thickness After with 100 points parison control	model	Model	/	SCJ 65U+S2×2.5F
	Rated power of wall thickness oil pump motor	Parison Motor Rated Power	kW	5.5
	Total installed power II	Total Installed Power II	kW	41.42
Template size		Effective Dimension Of Mold Plate		(mm)

Note: 1. The heating power of each model is related to the configuration of the mold head. Due to different mold head configurations, there may be slight differences in heating power 2. This parameter table is for reference only, and actual model parameters may be adjusted
Note: 1. The heating power of each model is related to the configuration of the die head. Due to the different configuration of the die head, there may be a slight difference in heating power. 2. This parameter list is for reference only, and the actual model parameters may be adjusted.

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