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Longyao Fluid Technology (Wenzhou) Co., Ltd

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LY-EMT-90 high shear dispersing emulsifier supplier

NegotiableUpdate on 02/24
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Overview

Intermittent high shear dispersing emulsifier is an efficient, fast, and uniform method of distributing one or more phases into another continuous phase. Under normal circumstances, each phase is immiscible with each other. Due to the high tangential velocity generated by the high-speed rotation of the rotor and the strong kinetic energy brought by high-frequency mechanical effects, the material is subjected to strong mechanical and hydraulic shear, centrifugal extrusion, liquid layer friction, impact tearing, and turbulence in the narrow gap between the stator and rotor. Thus, the immiscible solid, liquid, and gas phases can be instantly uniformly and finely dispersed and emulsified under the combined action of corresponding mature processes and appropriate additives, and then subjected to high-frequency treatment

Product Details

Intermittent high shear dispersing emulsifier

working principle

A high shear dispersing emulsifier is an efficient, fast, and uniform method of distributing one or more phases into another continuous phase. Under normal circumstances, each phase is immiscible with each other. Due to the high tangential velocity generated by the high-speed rotation of the rotor and the strong kinetic energy brought by high-frequency mechanical effects, the material is subjected to strong mechanical and hydraulic shear, centrifugal extrusion, liquid layer friction, impact tearing, and turbulence in the narrow gap between the stator and rotor. Thus, the immiscible solid, liquid, and gas phases are dispersed and emulsified uniformly and finely in an instant under the joint action of corresponding mature processes and appropriate additives. After high-frequency cyclic cycles, stable high-quality products are finally obtained.


Intermittent high shear working process

Under the centrifugal force generated by the high-speed rotating rotor, the material in the figure is simultaneously sucked into the working chamber from the upper and lower feeding areas of the working head in the axial direction.

The strong centrifugal force throws the material radially into the narrow and precise gap between the stator and rotor. Simultaneously subjected to centrifugal compression, impact and other forces, the material is initially dispersed and emulsified.

Generate a linear velocity of at least 15m/s and up to 40m/s at the outer end of the high-speed rotating rotor, and form strong mechanical and hydraulic shear, liquid layer friction, and impact tearing. Fully disperse, emulsify, homogenize, crush, and simultaneously inject the material through the stator slot.

The material is continuously ejected from the radial direction at high speed, changing its flow direction under the resistance of the material itself and the container wall. At the same time, under the action of the upper and lower axial suction forces generated in the rotor area, two strong turbulent flows are formed, one above and one below. The material undergoes several cycles and finally completes the processes of dispersion, emulsification, and homogenization.