The material high-speed injection molding machine industry covers a wide range, implementing modular design, large-scale and batch production, and can simultaneously inject 1-4 different colors or materials; For example, PP, ABS, PC, TPE, etc., combined with 2-3 workstations (optional) of large turntables, are suitable for producing plastic products with multiple colors or materials. Widely used in industries such as automotive, household appliances, and daily necessities
Characteristics of high-speed injection molding machine for materials:
1. Permanent magnet servo motor paired with German gear pump provides efficient production
2. Cooperate with efficient injection molding production to provide high power
3. Multiple oil pump units provide injection speeds of up to 200mm/s, effectively performing complex synchronous movements to reduce cycle time
4. The control system can carefully control and monitor each injection molding process, improving production efficiency
5. The template is subjected to finite element analysis (FEA analysis) to ensure strength and reduce template deformation
6. Power design provides empty cycle action and stable operation
7. Provide multiple optional items such as push-pull top needle rod, quick connector, etc. for convenient use
8. The screw and melting drum are made of high-quality synthetic steel, and there are also optional options to choose special materials or bimetallic designs
9. Provide locking force ranging from 800kN to 2000kN
High speed injection molding machine for materialsmaintenance
1. Weekly inspection of protection and maintenance items
1) Check and tighten all connecting bolts, such as elbow joints and fastening bolts for various moving parts, mold fastening and connecting bolts or screws for moving parts in the structure, limit switch fixing locking screws, etc.
2) Check the cooling pipelines and oil circuits of each system in the cooling device of hydraulic oil and smooth oil, check for oil leakage and water phenomenon, and tighten or replace the sealing gaskets appropriately if necessary.
3) Carefully inspect all smooth points and changes in grease in the oil pipeline: whether there is water mixed in the oil, whether there is metal powder or other debris mixed in the oil, and replace the smooth oil or filter it if necessary. There are still many molding machines that require the use of POM raw materials for material removal, which makes it easier to clean impurities in the pipeline.
2. Monthly inspection of protection and maintenance items
1) Check the quality of hydraulic oil and promptly deal with impurities, insufficient oil volume, or water content found in the oil. Supplement the lack of hydraulic oil.
2) Check for any looseness in the wiring of each point device.
3) Check the ventilation filter on the electrical control box, remove dirt, and if necessary, remove and clean it.
4. Clean the hydraulic oil filter screen.
5) Clean each active surface (such as the pull rod, injection seat sliding guide surface, etc.) once, and then apply new smooth oil from the beginning.