Fully electric high-efficiency injection molding machines are widely used in industries such as electronic communication, medical consumables, auto parts, packaging products, toys, etc.
Characteristics of fully electric high-efficiency injection molding machine
efficient and precise
1. High resolution optical encoding path position monitoring with high accuracy
2. The motor and control system are connected via high-speed EtherCAT bus, with fast response
3. The operation system of the EI series is completed by He Fu electric motors, which operate independently with multiple He Fu motor structures and synchronized actions, achieving high performance and creating higher efficiency.
scalability
Adopting advanced control systems and combining humanized design concepts, it is easy to use and maintain. Open platforms make production management more intelligent, and system visualization icons can be freely programmed, bringing more convenience to management.
Safety and high repeatability accuracy
Equipped with advanced low-voltage protection function, it can instantly sense the safety of the mold by detecting the speed and pressure changes in the motor circuit of the mold. Effectively protect the mold from damage caused by foreign objects entering.
save space
Create higher output value per cubic meter
environmental protection and energy conservation
1. Energy saving is the biggest advantage of electric injection molding machines
2. Full power source, requiring only the conversion of electrical and mechanical energy, saving more than 20% electricity compared to traditional hydraulic presses
3. Mechanical grinding is small, with an energy utilization rate of over 95% to ensure injection molding repeatability accuracy
4. No need for a large amount of cooling water to lower the oil temperature, with a water consumption of 10% of the hydraulic press;
5. No hydraulic oil, no aging of seals and oil contamination issues, suitable for production requirements in clean rooms
6. Slight noise, providing a more comfortable environment for large-scale production.
Features of fully electric high-efficiency injection molding machine:
Locking unit
The locking position control accuracy can reach 0.01mm
Stable and precise, linear support
High precision template guidance ensures high template parallelism, smooth motion, and effectively reduces energy consumption during template movement; The non-contact pull rod and linear guide rail can greatly improve the position accuracy of the opening and closing mold; Optimal design based on finite element analysis, high rigidity, low deformation template structure with small parallelism deviation.
Sensitive mold automatic protection
The mold protection function can prevent danger or malfunction caused by foreign objects in the mold. The high rigidity template, combined with a highly sensitive protection system, always ensures the safety of your mold.
Synchronized mobility shortens cycle time
Each action is completed by an independent He Fu motor, which can achieve synchronous actions of mold opening and ejector pin opening and glue melting. The drying cycle can be as low as 2 seconds, greatly reducing cycle time and thus improving production efficiency.
A strong and powerful top pole
Using high-quality heavy and high rigidity screw rods. This can perform synchronous actions and optimize adjustments to match the mold actions. The ejection part is driven by a high load He Fu motor to move high-quality ball screws. Can perform synchronous actions for high-speed impact and high negative working conditions. It has good application performance, high sealing and low noise characteristics, making the machine clean and free of oil pollution as a whole.
Injection unit
The shooting position accuracy can reach 0.01mm
Uniform force distribution improves product accuracy
The shooting table adopts a double pull rod structure, which ensures uniform force distribution and prevents template tilting. Uneven contact of the shooting nozzle can cause wear, and the product repeatability accuracy is more guaranteed.
Stable pressure guarantee
The highly sensitive adhesive force sensor, combined with a high-frequency control system, greatly shortens the response time, stabilizes the control of adhesive injection, holding pressure, and adhesive back pressure.
Control accuracy meets the requirements of precision production
Precision track support provides bonding, with a lower coefficient of friction for motion and faster response. Using high-performance He motors and drivers, combined with low inertia injection component design, the injection speed response reaches 1G, and the precision of the injection end position is high, meeting the high requirements of precision parts production.