ABS car tail wing special blow molding machine 100 special production equipment

Machine details:

DYSJ-100 Type storage typeHollow blow molding machine

DYSJ-100 mainly uses advanced nitride steel 38CrMoAl, which can adapt to most working environments without being damaged or deformed. The extrusion system adopts an American ETD DC speed controller, a Sigma DC motor, and an alloy steel hard tooth grinding gearbox transmission; The hydraulic servo system adopts a position and speed dual closed loop design, equipped with a Japanese original MOOG100 wall thickness controller, greatly improving the production efficiency of the machine, reducing production costs, and minimizing noise and pollution. The electrical control system adopts Mitsubishi PLC from Japan for the overall action program control of the machine; Adopting WEINVIEW LCD display, precise control ensures smooth surface of the product, while intuitive and simple operation. Equipped with professional technicians to provide customers with free debugging and reasonable improvements according to their production requirements.

Finished product display:

Main advantages:

Hardware reliability and high stability:The screw and barrel of the extrusion system are made of high-quality nitriding structural steel 38CrMoAlA. Screw hardness ≥ 800, brittleness ≤ level 2. The hardness of the barrel is HV2900, and the brittleness is ≤ level 2.

High production efficiency and cost savings:The hydraulic main system adopts a servo system. No pressure or flow loss, the system is more energy-efficient. The extrusion system is driven by an AC motor and a hard toothed gearbox. The gears are all processed using CNC grinding technology, with high precision, good contact, high transmission efficiency, and smooth operation.

Good applicability:The electrical control system adopts Mitsubishi PLC from Japan for the overall action program control of the machine; Using WEINVIEW LCD display and touch screen for whole machine communication, parameter setting, modification, and screen display; Each process parameter can be directly set and modified, and it has a relatively complete fault diagnosis function. The needle blowing device can be improved according to customer or product requirements.

Low noise pollution:The extrusion system adopts an American ETD DC speed controller, a Sigma DC motor, and an alloy steel hard tooth surface grinding gearbox for transmission, which is energy-saving and silent.

Professional team: We provide our customers with a professional technical team to serve you from purchase to maintenance, providing professional and efficient guidance and solution design for professional issues, ensuring excellent user experience and long-term cooperation.

(1) We suggest that customers send the layout of your factory and your production requirements to our designers in advance after purchasing the machines. We will provide you with an efficient and professional overall layout design for water, electricity, and gas to improve your production efficiency and ensure long-term cooperation between both parties.

(2) After the equipment arrives at the customer's location, the customer will lift it into place and notify the supplier. The supplier will then send personnel to conduct free debugging until it returns to normal; Debugging Service Division: TEL:.

(3) In the later production process, if customers have any questions that need to be consulted, they can also contact us. We will also have professional personnel to ask you for answers and design specific solutions. If necessary, we will also send a professional team to provide on-site guidance.

Main system details:

Squeezing system:Adopting the United StatesETD DC speed regulator+Xima DC motor+alloy steel hard tooth grinding gearbox transmission, with low sound pollution.

Mold head system:The sliding parts between the injection piston and the cylinder body are made of different materials and processes to ensure smooth and reliable movement of the actuator.

Opening and closing mold device:The locking force is uniform, the template has a large mold space, high strength, no deformation, easy mold disassembly, and fast mold closing speed.

Needle blowing device:Improvements can be made efficiently according to customer or product requirements.

Hydraulic system:The hydraulic servo system adopts a dual closed-loop design of position and speed, and is equipped with Japanese original equipmentMOOG100 wall thickness controller, servo valve, and more precise control curve tracking features.

Electrical control system:Adopting Mitsubishi from JapanPLC， And it has a relatively complete fault diagnosis function, with intuitive and convenient screen operation. Realize diverse functions.

Realizable functions:

Ⅰ. Real time control of machine actions;

Ⅱ. 100 point billet axial wall thickness control;

Ⅲ. Smooth and stable speed regulation of extrusion motor;

Ⅳ. Has an alarm for insufficient action timeout;

Ⅴ. Multiple functional options to meet the requirements of producing products with different structures;

Ⅵ. Real time display of current work steps;

Ⅶ. Real time display of fault and alarm information;

Ⅷ. The system automatically resets before the cyclic action.