Zhenxiong injection molding machine | New solution to the old problem of energy conservation in factories during peak electricity consumption

Energy saving keywords

　　Traditional practice

By utilizing the peak valley electricity price difference and manually adjusting the production sequence based on experience, high-energy consumption processes are arranged to be produced during the low valley period at night.

　　Zhenxiong iChen ™ Cloud approach

　　APS intelligent schedulingThrough What If multi scenario simulation analysis, multiple production scheduling plans are automatically generated and the possible outcomes of different decision-making plans are simulated, helping managers quickly identify "energy-saving solutions".

　　Zhenxiong iChen ™ Cloud ， Transforming production scheduling from "manual estimation" to "algorithmic calculation".

Energy saving keywords
energy consumption management

　　Traditional practice

During non production periods, operators or team leaders shall conduct inspections and manually turn off or reduce non essential loads such as heating and oil pumps.

　　Zhenxiong iChen ™ Cloud approach

　　AIoT empowerment,The entire factory equipment is interconnected and data is synchronized in real-time with the cloud.EMS Energy ManagementMonitor the energy consumption of key equipment such as electricity, water, gas, and heat in the entire factory area and each workshop, accurately calculate product unit consumption, team energy consumption, and process energy consumption, and make energy consumption ubiquitous.

　　Zhenxiong iChen ™ Cloud ， Transform 'invisible waste' into 'visible data'.

Energy saving keywords
centralized production

　　Traditional practice

Using the same material, similar craftsmanship, and the same typemoldClassify and merge orders, arrange continuous production within the same time period, reduce the frequency of mold changes, temperature rise, and debugging waste, and lower the energy consumption per unit of product.

　　Zhenxiong iChen ™ Cloud approach

　　MES production management moduleReal time tracking of production progress and equipment status, combined withAPS intelligent schedulingThe visual scheduling Gantt chart allows managers to clearly preview the equipment occupancy and order distribution at each time period, assisting in the centralized arrangement and continuous execution of similar orders, in exchange for energy savings through plan optimization.

　　Zhenxiong iChen ™ Cloud， Transform 'decentralized production scheduling' into 'overall optimization solution'.

Energy saving keywords
Parameter tuning

　　Traditional practice

The master manually adjusts the temperature, holding pressure, and cooling duration based on experience, finding a balance between energy consumption and quality.

　　Zhenxiong iChen ™ Cloud approach

　　DP Data PlatformFully aggregating equipment and production data from all domains, intelligently transforming them into intuitive data assets, providing objective reference for process optimization.

　　Zhenxiong iChen ™ Cloud， Change parameter tuning from relying on intuition to relying on data.

Energy saving keywords
Predictive maintenance

　　Traditional practice

According to the instructions or experience, regularly maintain and replace key components to reduce the risk of unplanned downtime.

　　Zhenxiong iChen ™ Cloud approach

　　AIoT and EAM functionsReal time assessment of the health and remaining life of key components, automatic warning and generation of work orders before potential failures occur, ensuring that the equipment always operates within a reasonable energy consumption range.

　　Zhenxiong iChen ™ Cloud， Shift from 'post repair' to 'pre intervention'.

The goal of energy conservation and cost reduction remains unchanged, with new solutions to old problems

Zhenxiong iChen ™ Cloud

Make the value of every kilowatt hour of electricity

They are all used in smarter ways in practice