Daily storage boxes - from desktop organizing boxes, cosmetics storage boxes to drawer partitioned storage boxes, have become indispensable practical items in modern homes. They require the box to be exquisite and durable, with smooth edges and corners, stable stacking, and often use multiple chambers
moldThe precision structure poses severe challenges to the locking rigidity, injection accuracy, filling capacity, and long-term stability of injection molding machines.
Yonghua Plastic Machinery YHE Oil Electric Hybrid Series Injection Molding Machine, with its innovative technology of "perfect integration of electric and hydraulic", provides a comprehensive solution for small storage box manufacturing with high rigidity, high precision, high efficiency, and low energy consumption, helping enterprises seize the market with stable quality and efficient output!
Core difficulties in manufacturing small storage boxes
YHE cracked one by one
Wide template design
Multi cavity precision one-time molding
Although small in size, small storage boxes often use one out multi cavity molds to increase production, requiring equipment with large mold space and high lock mold rigidity. The YHE hybrid series adoptsWidening and thickening the template with optimized spacing between the pull rods, providing super strong locking rigidityEffectively resist the uneven tension generated by biased injection glue.
Advantage:The template deformation is minimal, effectively reducing burrs and protecting the lifespan of precision molds. The excellent molding space can easily accommodate multi cavity small storage box molds, making it the norm to mold multiple products at once and significantly increasing unit time output.
High speed precision servo control system
Long process fast filling
Although the small storage box has a uniform wall thickness, the multi cavity mold prolongs the melt adhesive process and requires quick filling of the mold cavity to avoid cold material marks and weld marks. YHE hybrid series
The injection speed can reach up to 500mm/sCombined with high performance
servo motorDrive.
Advantage:Quickly complete the long process filling to ensure uniform density and smooth surface of each cavity product, especially suitable for precision storage boxes with reinforced ribs and buckle structures, greatly reducing the molding cycle.
High precision modular injection mechanism
Batch production with consistent dimensions
Small storage boxes are mostly produced for large orders, and multi cavity molds require extremely high precision for injection repetition. The YHE hybrid series uses an independent servo motor to drive the injection unit of the ball screw,The repeated accuracy of injection position is less than 0.01mm.
Advantage:The weight of each mold product is consistent, the size and height of the box are uniform, the stacking is stable, and the fit is smooth, significantly reducing the scrap rate and making large-scale production more efficient.
Full hard screw+dual alloy barrel
Corrosion and Wear Resistance
Common storage boxes
PP、 PE and other materials, with some added fillers (such as talcum powder) or recycled materials, can cause wear on the screw barrel. YHE hybrid series standard configuration
Full hard screw and dual alloy barrelThe wear resistance is 5-8 times higher than that of conventional nitride parts.
Advantage:Long term processing and filling of modified or recycled materials can still maintain stable plasticizing capacity and uniform plasticization, avoiding black spots and color differences from the source, and ensuring a clean and beautiful appearance of the box.
Intelligent electric injection molding machine dedicated computer
Stable and easy to operate process
Small storage boxes have a short production cycle, frequent mold changes, and high requirements for equipment stability. The YHE hybrid series injection molding machine integrates a fully closed-loop intelligent control system, which monitors and fine tunes key processes such as injection molding and pressure maintenance in real time.
Advantage:Automatically compensate for material viscosity and environmental temperature fluctuations, ensuring a high yield rate for long-term continuous production. Support one click mold adjustment and fault self diagnosis, significantly reducing reliance on operator experience. Simultaneously supporting MES system integration, achieving real-time traceability of production data, and assisting in the digital workshop management of storage box enterprises.
Green and energy-saving design
Long term operation to reduce costs
Small storage boxes have high production capacity and low profit margins per piece, and energy consumption is the key to cost control. The YHE hybrid series uses a servo motor to drive a quantitative pump,The comprehensive energy-saving rate is as high as 40% -70%The injection and storage processes are driven by motors, with an energy-saving effect of over 70%.
Advantage:The electricity consumption of a single product has significantly decreased, and the annual electricity cost savings are considerable.The overall noise level is below 75 decibelsCreate a quiet and environmentally friendly production workshop that aligns with the trend of green manufacturing.
Whether it's home desktop storage boxes, cosmetics storage boxes, or drawer partitioned storage boxes, the Yonghua YHE hybrid injection molding machine series has become an ideal choice for small storage box manufacturers to upgrade their manufacturing capabilities with its excellent performance of high rigidity, high precision, high efficiency, and low energy consumption.