04,01,2026 10 views
On February 28, 2026, Klaus Maffei was invited to attend the electric function sofa comfort support technology conference held by Gujia Home Furnishings. This cross-border cooperation marks a deep collaboration between the world's leading rubber processing machinery manufacturers and leading enterprises in the home industry, aiming to empower modern home life through industrial grade precision manufacturing technology and jointly open a new chapter of "smart manufacturing" comfortable life.
Smart Leadership Innovation
Digital upgrade of sponge production
For a long time, traditional sofa sponge production has relied heavily on the personal touch experience of the master, using low-pressure foaming large foam "slicing and bonding" technology. This not only makes it difficult to ensure consistent quality, hardness, density, softness, high rebound, and slow rebound of each batch of sponge, but also easily leads to performance degradation due to adhesive aging, which is not only environmentally friendly, but also affects physical comfort after long-term use. The dual four component high-pressure foaming system equipment provided by Klaus Maffei for Gu Jia is injecting a "digital core" into home manufacturing. Through a fully closed-loop flow control system, the component flow rate is controlled within ± 0.5%. Combined with a patented high-precision mixing head system, supported by a temperature control system that fully controls the component temperature within the ± 2 ℃ range, it ensuresraw materialDigital control of the entire process from proportioning, temperature control to foam molding. This integrated molding process replaces traditional slicing and bonding, not only realizing a more environmentally friendly production process, but also promoting the transformation of sponge production from "experience manufacturing" to "data intelligent manufacturing", completely solving the industry pain point of difficult quality control.
Strength hardcore
Not only comfortable, but also long-lasting support
Empowered by Klaus Maffei's dual 4K high-pressure foaming equipment, Gujia Home has successfully launched CloudFloat ™️ Cloud sensing and elastic sponge. Thanks to the precise monitoring of key variables such as pressure, formula ratio, and foaming time by the equipment, the overall support of this sponge is 22% better than that of ordinary sponges. Even more astonishing is that after simulating fatigue testing with 80000 daily sitting presses, its hardness loss is only 17%, far exceeding the national standard limit of 32%. This means that whether reading or resting on the sofa, the sponge generated by the precise control of this device can bring users an ultimate sedentary experience.
Improve efficiency and ensure quality
Speedy delivery that outperforms time nodes
Cross industry collaboration is not only the integration of technology, but also the collision of team execution. In order to perfectly meet the production line needs of Gujia Home, the Klaus Maffei China team has demonstrated extreme response speed and innovatively adopted a domestically produced matching solution for the temperature control characteristics of home production. While ensuring excellent quality, it greatly improves the system's operational efficiency and maintenance convenience. From actively exploring the layout on-site in the early stages of the project, to optimizing the installation process by the production team to make the equipment ready for shipment 19 days in advance, and then to the on-site service team stationed throughout the entire process, we have shortened the originally planned 45 day installation and commissioning time to 30 days, fully ensuring the customer's expected progress. As on-site service manager Yang Huatao said, "While fulfilling customer requirements, we have also improved ourselves
cross-border integration
Building a new cornerstone of high-end manufacturing together
Klaus Maffei's advanced technology and reliable equipment are the key to achieving breakthroughs in cloud sensing and elastic cotton technology. The cooperation between the two parties not only provides strong hardware support, but also achieves mutual benefit and win-win results in process optimization and quality control
Gu Family Project Leader
This successful cooperation marks an important step forward for Klaus Maffei's cross-border integration in the high-end manufacturing field. In the future, we will continue to empower more industries with precision manufacturing technology, and use craftsmanship to achieve a comfortable life.
