MIR Databank's "Insight Report on Robots in China's Injection Molding Industry" (hereinafter referred to as the "Report") shows that the total sales of injection molding Cartesian robots in China will be 95257 units in 2025.Topstar has been ranked first in shipment volume for two consecutive years, with a market share of 10.1% by 2025.
The first market share is due to Topstar's continuous tracking of the real pain points in the injection molding production line. The report points out that the current injection speed at the front end of the production line has exceeded 800mm/s, while there are still problems such as delayed pick-up, insufficient accuracy, and cumbersome operation and maintenance in the back end pick-up process. Based on this, Tuosida has launched a new product T1 Cartesian coordinate robot (hereinafter referred to as T1), achieving efficient, precise, and stable mass production on the production line.
1. Fast - Improve efficiency by 20%, fully unleash production line capacity
Taking the up and down stroke of an 80 series Cartesian robot of 1000mm as an example, the highest instantaneous speed reaches 3m/s, the T1 in mode time is shortened from 1.4s to 0.99s, and the full cycle is reduced from 6s to 5s.Increase efficiency by 20% after speeding upSay goodbye to holding back the pick-up process and fully unleash the full production capacity of the production line.
2. Accurate positioning at the micrometer level, zero damage to high-end precision parts
The report points out that a repeat positioning accuracy of ± 0.01mm is one of the core trends of Cartesian robots, matching the precision injection molding needs of high-end electronics and medical fields.
T1 repeated positioning accuracy reaches ± 0.02mmEquipped with a 23 bit absolute value encoder, there are over 8 million position points in a single cycle, ensuring that the repeated positioning accuracy of the absolute value motor remains stable at the μ level. Adopting digital signal transmission to avoid the problem of electromagnetic interference in analog signal transmission, further ensuring the accuracy of position feedback. Every pick-up is precise and accurate, with no damage or deviation throughout the entire process. The difference in yield is the difference in profit.
3. Stable -65 day maintenance free+power-off memory
Save hidden downtime costs
The time occupied by equipment maintenance and debugging is an implicit cost of workshop production. T1 has made two key designs on "less downtime".
Firstly, the high rigidity aluminum alloy body is matched with the self
lubrication system, slider component
Maximum continuous operation for 65 days without oil injection maintenanceSecondly, the absolute value encoder comes with a power-off position memory,
After a sudden power outage, there is no need to return to the original point. Calibration calls can be run directly, with zero debugging recovery.
In addition, pairing7kg maximum loadIt can adapt to complex end fixtures and flexibly meet various process requirements.
4. T1 Cartesian coordinate robot, precision injection molding optimization
From 3C electronic precision parts to medical consumables, T1 enables injection molding to accelerate simultaneously on high-precision and high-efficiency dual tracks. If you are concerned about the efficiency breakthrough and yield improvement of the injection molding production line, click here to contact us immediately and get one-on-one selection suggestions to seize the opportunity of efficient injection molding production.
In the future, the Tuosida Cartesian robot will be equipped with a new technology of arc interpolation, which can achieve smooth and seamless corners with one command, effectively reducing equipment impact and improving operation speed. Please stay tuned!
Writing | Xu Jingyu
Proofreading | Cartesian Robot Product Line
Image source | Tuosida
Original title: T1 Heavy Duty Launch | Precision Injection Molding Parts, Selection Focus on Three Indicators
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