Terry | Behind the scenes reveal! How to smoothly land a 7200 ton equipment?

7200 tons, is it just a bigger number?

Recently, TerryNEO·H 7200IThe super large two plate injection molding machine has been officially delivered. (For details, please refer to:7200 ton heavy vessel completed! Terry helps make new breakthroughs in the manufacturing of large-diameter high-end pipe fittings）As the largest injection molding machine manufactured by Terry to date, its successful implementation is not only a breakthrough in equipment tonnage, but also a concentrated reflection of its capabilities in heavy processing, precision manufacturing, core self-developed and engineering delivery.

From the first 4000 ton multi-component vertical rotary table machine in China to the first 3320 ton multi-component horizontal rotary table jet machine in China, and then to the delivery of 5500 ton large two plate machines to French customers, every advancement of Tairui in ultra large equipment has accumulated manufacturing bases and technical expertise for today's 7200 tons.

In the first half of the year, more than one large tonnage core equipment was successfully produced at the Terry GIGA factory,
Fill multiple industry equipment gaps

How was this 7200 ton heavy vessel refined? The answer lies within Terry's heavy manufacturing and core self-developed system.

　　01.

　　Core self-developed, enabling ultra large molding to be 'able to hit and hit steadily'

Taili independently researches and develops for the molding needs of ultra heavy productsX-shot ® Ultra large injection volume squeezing technologyAnd it has formed a replicable and sustainable delivery technology system, which is the core confidence of Terry to undertake complex molding tasks of 7200 tons.

This technology has four core advantages:

　　Extra large injection volume

Adopting a dual stage structure, the maximum single injection volume can reach 500kg;

　　Integrated molding

Realize one-time extrusion molding of large products, improve product strength, sealing, and molding efficiency;

　　precise control

The four cylinder plunger extrusion structure achieves synchronous control, ensuring injection accuracy and stable operation;

　　Rapid plasticization

The dual stage adopts a dual wave dual mixing screw structure, with no reciprocating motion of the screw. Combined with a high torque electric pre plasticizing device, it achieves efficient plasticization and precise temperature control.

　　NEO·H 7200IIThis is the 11th unit delivered by TerryX-shot®Large injection equipment. Previously, relevant equipment has been applied in fields such as urban construction and automobile manufacturing, coveringPE pipeLarge scale products such as filter plates, automotive structural components, etc. Continuous application validation and delivery accumulation, enablingX-shot®From a self-developed technology to a mature capability system supporting the landing of Tairui's ultra large equipment.

andX-shot®collaborativeE-Charge™The electric pre molding technology also comes from Terui's self-developed system. This technology utilizes high torqueservo motorThe gear transmission system drives the screw to rotate, meeting the long-term and high load plasticization requirements while balancing control accuracy, plasticization stability, and energy utilization efficiency. Under the same production conditions,The energy-saving capacity can reach up to 30%, and the water-saving capacity can reach up to 50%.

02.

　　Heavy manufacturing enables the production and stability of ultra large equipment

Core technology determines what equipment can achieve, while heavy processing capability determines whether the design can truly be implemented.

At the Terry GIGA factory, two heavy-duty Skoda floor boring and milling machines form the core of ultra large template processing. The core components and installation and debugging technology of the equipment are all imported from the Czech Republic, and can cover up to 12000 ton ultra large template processing, with a single piece bearing capacity of over 100 tons, providing key conditions for the independent processing of 7200 ton templates.

The difficulty of ultra large templates lies not only in size and weight, but also in maintaining machining accuracy and consistency under heavy load conditions. Skoda equipment, with its high rigidity, high rotational accuracy, and operational stability, can achieve a machining accuracy of 5 μ m and complete the machining of key parts such as large-sized precision holes and deep holes, ensuring template quality and long-term stable operation of the entire machine from the source.

The 300 ton super large crane, in coordination with it, is responsible for the lifting, transportation, and assembly of 100 ton core components, and can cope with the demands of the market99%The demand for ultra large component processing connects the manufacturing chain of large components from precision machining to complete machine assembly.

It is precisely because of its ability to independently process super large components, mature heavy-duty manufacturing system, and core self-developed technology validated in multiple scenarios that Tairui has the capability to manufacture and stably deliver complex equipment of 7200 tons.NEO·H 7200IIWhat is displayed is not only the manufacturing strength of "making equipment bigger", but also the systematic ability to transform technological breakthroughs into customer production value.

In the future, Tairui will continue to drive product iteration through technological innovation and manufacturing upgrades, bringing breakthrough equipment to multiple key industries, empowering more industry customers to achieve high-quality manufacturing upgrades, filling in manufacturing gaps, and making Tairui contributions to an industrial powerhouse!

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