Mag Group launches extrax ⁶ EC gear pump, specially designed for hard PVC extrusion - Ruihao Group verifies its effectiveness through practice

Mag Group specializes in hard materialsPVCContinuous Conveyor Research and Developmentextrex ⁶ ECgear pump, already inREHAU GroupThe production line has been successfully put into use. This isThe industry's firstThe gear pump designed for this difficult material marks an important technological breakthrough in the field of PVC processing.

Hard PVC is widely recognized as one of the most challenging materials in extrusion processes due to its high thermal sensitivity and easy degradation. Traditional gear pumps are prone to material retention in the gaps and dead corners of the pump body when processing PVC. Prolonged retention can lead to sedimentation, carbonization, and even process fluctuations and production interruptions.

To address this pain point, we have developed extrax ⁶ EC. Its seamless and seamless structural design effectively prevents polymer adhesion and accumulation inside the pump, greatly reducing material retention time and significantly reducing the risk of PVC thermal degradation, ensuring a clean and stable production process.

　　No dead corners or gaps in the flow channel

Avoid prolonged retention of materials, eliminate carbonization caused by overheating, and ensure process cleanliness.

　　Improve extruder efficiency

Gear pumps provide stable and pulsation free pressure delivery, significantly reducingExtruder screwLoad. Under the premise of maintaining the same output, the energy consumption of the extruder can be reduced by up to 20%; If we increase production capacity, we also have sufficient surplus.

　　Reduce the melt temperature by up to 10 ° C

The optimized temperature control system effectively reduces thermal stress during the melting process, and in some application scenarios, expensive heat stabilizers do not need to be added.

Ruihao Group's actual measurement of recycled material production
Win win situation of quality and cost

We have undergone several years of joint research and development with Ruihao Group, completing multiple rounds of testing at the Ruihao Technology Center from 2022 to 2024, and successfully verifying the final prototype on a real production profile line in early 2025. By optimizing the thermal balance of the pump body, even if the melt temperature has decreased by 10 ° C, the temperature rise after flowing through the gear pump does not exceed 6 ° C, proving its excellent thermal control ability.

When using recycled PVC materials with low batch stability, extrax ⁶ EC performs particularly well. The constant displacement of the gear pump significantly reduces pressure fluctuations at the mold head, resulting in a significant improvement in the quality of profile products. At the same time, the extruder load is reduced by about 20%, which means that the equipment life is extended, the maintenance cycle is prolonged, and significant cost savings are achieved. No discoloration was observed in all recycled material tests, and no additional stabilizer was required. Ruihao was able to replace expensive raw materials with recycled materials, which not only reduced the cost of raw materials but also improved the environmental friendliness of production.

At present, the pump has been officially put into production at the Ruihao Spain factory. Both parties have renewed the long-term lease agreement, creating conditions for the gradual promotion of this innovative pump system globally in the future.

　　Mr. Martin Schwank from the Process Engineering Department of Ruihao Industrial Solutions Company commented:

From prototype development to near mass production, the Mag team has always advanced with a professional spirit, with smooth communication and equal cooperation in all aspects. After completing on-site debugging and training, our operators can quickly operate the equipment independently, and the documentation is clear and practical. The pump body structure is sturdy, the process window is wide, and the operators have full confidence after use, believing that it plays an important role in stable production

The launch of extrex ⁶ EC once again confirms Mag Group's technological innovation capability in the field of plastic processing. We believe that this system will provide practical and feasible solutions for the sustainable and resource efficient optimization of modern extrusion processes. Welcome all industry friends to visit our booth (A6 exhibition hall, 6202 booth) during the Fakuma 2026 exhibition, or feel free to contact us at any time to learn more details.