Husky bucket packaging injection molding system: a high-performance and sustainable comprehensive solution

Packaging products such as paint barrels, food grade barrels, and heavy-duty industrial packaging barrels require extremely high requirements for injection molding equipment: they not only need to produce stable and uniform quality products in large quantities, but also need to adapt to complex environmentsraw materialStrict performance standards for finished products.

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The Husky barrel body and lid integrated molding solution can manufacture sturdy and lightweight plastic containers, achievingShorter molding cycle, lower raw material lossAt the same time, stabilize the recycling of plastics after processing and consumption（PCR) Waiting for sustainable renewable raw materials to help enterprises transform into green production.

One stop injection molding system

Husky integrated injection molding system, fully covering all categories of industrial and civilian useplastic bucketProduction demand:

　　Paint and paint bucket:Outstanding chemical corrosion resistance, optimized wall thickness design to ensure the structural strength of the barrel, and less prone to damage during transportation and stacking;

　　Food grade plastic bucket:The entire line uses raw materials that comply with the US FDA food contact standards, meeting the safety regulations for food packaging such as dairy products and sauces;

　　Heavy industrial packaging drums:Suitable for heavy-duty scenarios such as chemical raw materials, adhesives, building materials mortar, etc., with extremely high precision in volume size control;

　　Consumer retail packaging bucket:Supporting in mold labeling (IML) integrated molding, the finished product comes with exquisite patterns, greatly enhancing the visual competitiveness of the shelf.

HyLECTRIC ® High performance injection molding platform

Husky HyELECTIC ® One of the main application areas of the system is the manufacturing of plastic drums and industrial containers, which can provide excellent performance:

List of core advantages:

　　Strong locking mode:The maximum clamping force can reach 12000kN.

　　Quick cycle:High speed mold opening and closing action to meet aggressive cycle time requirements.

　　Convenient maintenance:Longer mold opening stroke, convenient for mold maintenance and mold replacement operations.

　　Quality and lifespan:Using Reflex ™ Template technology achieves stable mold locking and significantly extends mold life.

　　Precision injection:Optimized pressure, speed, and screw geometry design to ensure consistent filling

　　High volume plasticization:High torque, high speed, and optimized feed screw design to achieve maximum output.

　　Suitable for special raw materials:Stable processing of PCR recovered materials, low melting index (low MFI) difficult to flow resins, and other materials.

　　Integrated molding:Can simultaneously produce barrel body and handle.

　　Efficient and energy-saving operation:Effectively reduce energy consumption throughout the entire production cycle.

Hot runner and temperature controller technology

Husky's dedicated hot runner system paired with Altanium ® 6 series thermostat, specially designed for high-speed mass production of plastic barrels, comprehensively solves the quality pain points in mass production:

The overall production capacity can be increased by up to 50%, with minimal pressure loss during melt conveying;

Global precise temperature control, uniform thickness of barrel walls, and significantly improved consistency of finished product quality;

Strengthen the impact resistance of the finished product, making it less prone to cracking and damage when dropped;

Extend the hot runner maintenance cycle (EMI) and reduce downtime for maintenance;

Leakage control to ensure uninterrupted production;

Unistart technology+Altastart technology ensures the fastest heating rate, with lower energy consumption and shorter nozzle dwell time compared to traditional solutions

Altanium ® The 6 series thermostat accurately controls the height balance between molds and cavities, and there is no significant color difference or wall thickness difference in mass production.

Whole machine collaboration

The original intention of the design of Husky's complete molding equipment is to achieve a high degree of collaborative linkage and provide customers with full process process support:

Customize the optimal complete equipment configuration based on product specifications and production capacity requirements;

High precision melt control system ensures consistent quality of batch products from the source;

The injection molding machine, hot runner, and temperature controller are seamlessly linked, and the equipment data is interconnected;

The lowest comprehensive cost of ownership throughout the entire lifecycle, taking into account purchasing, energy consumption, maintenance, and material loss;

Equipped with Husky Advantage+Elite ™ Active remote monitoring system, 24-hour monitoring of equipment status, continuously optimizing production efficiency.

Real landing cases

　　Case 1: Three cavity barrel molding system, directly increasing production capacity by 46%

A leading packaging brand in a certain industry has partnered with Husky to produce 17 liter heavy-duty in mold labeled industrial drums. Adopting HyLECTRIC ® After the completion of the 1200 ton three chamber complete system, the annual production capacity will increase by 1.5 million units, while the weight of each barrel will be reduced by 3%, resulting in a dual benefit of lightweight and high production capacity.

　　Case 2: Recycled environmentally friendly coating bucket reduces carbon emissions by 65%

Latin American paint bucket manufacturers rely on Husky HyELECTIC ® The injection molding production line produces 10 million paint barrels containing 60% PCR recycled materials annually. On the premise of preserving the appearance of high-definition in mold labeling and maintaining the strength of the finished product, the carbon dioxide emissions in the production process can be reduced by up to 65%.

　　Case 3: Synchronized integrated molding of bucket handle, with a cycle time as low as 6.75 seconds

Husky HyELECTIC ® The complete solution of 500 ton dual injection unit achieves synchronous injection molding of barrel body and handle with in mold labeling. The single molding cycle is only 6.75 seconds, and the annual production capacity of a single production line can reach 8.5 million pieces.

No matter if you have needs for recycled material processing, in mold labeling, etc., Husky Industrial Packaging's exclusive technical experts can provide customized solutions to help compress the molding cycle, reduce raw material loss, and simultaneously achieve production capacity improvement and carbon neutrality sustainable development goals.