From disposable tableware and special bottle caps to handles and beverage turnover boxes, consumer product packaging applications cover a wide range of product forms, material types, and production scales.
Faced with the trend of high production volume, high efficiency, and sustainable material applications, injection molding systems not only need to meet the requirements of efficient mass production, but also must take into account stable product quality and longer production time
moldLifespan and flexible material adaptability.
Husky HyELECTIC ® And HyPERSYNC ™ PlatformCovering a clamping force range of 120 to 1200 tons, we provide stable, efficient, and flexible injection molding solutions for different consumer packaging applications through an integrated melt conveying system and high-performance injection molding technology.
Production of plastic tableware
Meet the demand for high-speed and efficient production
The production of tableware has extremely high requirements for the number of cavities, molding cycle, production cost, and material flexibility. In response to these key requirements, the Husky injection molding system has been designed specifically for:
Sturdy machine base design:Reduce mold wear and maintenance requirements, while providing wider rod spacing, higher mold closing height, and longer mold opening stroke
Fast and repeatable locking cycle:Shorter idle cycle time, paired with Reflex ™ Template technology ensures stable product quality, reduces mold loss, and maintains high repeatability accuracy even under high-speed production rhythm
High performance injection:Improve production and material return efficiency, shorten filling time, and achieve stable repetition between molds through higher injection pressure to ensure production reliability
Sustainable material processing:Optimize screw shape to achieve r
PETStable processing with various renewable resins
Special bottle cap application
Realize precision molding and stable output
From paper box covers, edible oil covers to water dispenser bottle caps, special bottle caps require strict tolerances and stable production under high cavity molds. For the production needs of high precision and high consistency, Husky Systems provides:
Sturdy machine base design:The wide spacing between the pull rods helps reduce mold wear and tear; Simultaneously possessing higher mold closing height and longer mold opening stroke, while being compatible with stacked molds
Fast and accurate mold closing performance:Equipped with Reflex ™ Template technology maintains stable product quality in high-speed production cycles
High yield injection:By achieving faster filling speed, higher injection pressure, more consistent injection operation, and optimized screw design, efficient and stable production can be achieved
Handle specific
Support the processing of renewable materials
Large scale processing of 100% recycled materials requires higher requirements for equipment platforms and melt conveying systems. For this application scenario, the Husky platform can achieve the following performance:
Uniform distribution of locking force:Through Reflex ™ Template reduces the demand for locking force, lowers the scrap rate, and extends the service life of the mold
Larger distance between pull rods:Support the installation of large multi cavity molds while improving the convenience of automated equipment operation
Wear resistant melt conveying components:Specially designed for long-term stable processing
HDPEAnd the designed screw, barrel and check valve
Integrated hot runner system:Optimize the processing of renewable resins to ensure stable and uniform melt quality during long-term injection molding operations
Beverage turnover boxes and large containers
Meet the production needs of large-scale products
Large containers and beverage turnover boxes have higher requirements for equipment mold opening capacity, mold bearing capacity, and mold locking stability under high-speed circulation:
Larger mold opening space:Facilitating the production of large-scale products and improving the efficiency of product transportation, production conversion, and maintenance
Higher production efficiency:High speed air circulation can maintain good production repeatability at aggressive circulation rates
High output injection molding:By combining higher injection pressure, repeatability between each injection mold, and optimized screw design based on PCR material properties, stable processing can be achieved
technology empowerment
Promote the upgrade of injection molding for consumer goods packaging
Husky HyPERSYNC ™ And HyELECTIC ® The platform can meet diverse production needs from small precision packaging to large containers, and help customers continuously improve performance through the following technological advantages:
Synchronize the movement of molds, robotic arms, and equipment to improve production rhythm
High speed and high-pressure injection to achieve stable molding
Long term consistent molding process ensures product quality
Reflex ™ Template technology optimizes the distribution of locking force and extends the lifespan of the mold
High precision template positioning for precise IML in mold labeling
Electric drive and energy recovery technology to reduce energy consumption
Support stacking molds to increase output per unit area
Whether upgrading existing production lines or planning new consumer packaging projects, Husky can provide you with more accurate and efficient injection molding solutions with mature technology and full process services.
From scheme to practical application
Assist in the large-scale production of plant-based tableware
Faced with the environmental challenges brought by disposable plastic products, American startup PlantSwitch is committed to developing environmentally friendly compostable tableware, replacing petroleum based plastics with plant-based materials. In 2022, PlantSwitch and Husky will collaborate to explore the application of bio resins in injection molding.
During the project advancement process, Husky assisted PlantSwitch in analyzing the processing performance of plant-based resins through material testing, experimental validation, and scheme evaluation, and ultimately determined to use UltraMelt equipment ™ HyELECTIC Hot Runner ® Packaging injection molding system.
This system has helped PlantSwitch achieve large-scale manufacturing of plant-based tableware, successfully obtaining orders from large chain supermarkets in the United States, making it an important supplier in the field of plant-based compostable tableware. It will soon further explore sustainable packaging applications such as coffee capsules.
From material evaluation to production plan implementation, Husky uses injection molding technology to help customers transform innovative materials into a wide range of packaging products.
Whether it is traditional consumer goods packaging or the application of new sustainable materials, stable and efficient injection molding technology is an important foundation for achieving large-scale production. Husky continues to support customers in responding to diversified manufacturing needs through innovative platforms and professional experience, and continuously promotes the development of the consumer goods packaging industry towards a more efficient and sustainable direction.
