Against the backdrop of increasingly strict global "dual carbon" goals and environmental regulations, the manufacturing industry is accelerating its transformation towards green, low-carbon, and sustainable directions. Injection molding, as the core process of plastic processing, has become a key area for industry emissions reduction due to its high energy consumption and large carbon emissions.
Yonghua Plastic Machinery actively responds to the call for green manufacturing and launches the YHE oil electric hybrid series injection molding machine. With the innovative design of "perfect integration of electric and hydraulic", it provides a sustainable development path for enterprises that not only reduces costs but also carbon emissions.
01
Energy conservation and consumption reduction:
Reduce carbon footprint from the source
Traditional hydraulic injection molding machines suffer from significant overflow losses and low energy utilization during standby and pressure maintenance processes. The YHE hybrid series adopts
servo motorDrive the quantitative pump, adjust the speed and torque in real time according to the actual action requirements, and completely eliminate ineffective energy consumption.
The comprehensive energy-saving rate is as high as 40% -70%Compared to traditional quantitative pump models, it significantly reduces the power consumption per unit product.
Energy saving of over 70% in injection and storage processesReplacing high-energy hydraulic drive with motor direct drive significantly improves energy conversion efficiency.
The overall noise level is below 75 decibelsNot only does it save energy, but it also creates a low-noise and comfortable working environment.
Taking a medium-sized injection molding workshop with an annual output of millions of pieces as an example, after replacing with the YHE hybrid series, the annual electricity savings can reach hundreds of thousands of kilowatt hours, corresponding to a reduction of hundreds of tons of carbon dioxide emissions - equivalent to the carbon sequestration of planting thousands of trees.
02
Extend lifespan:
Reduce resource consumption and industrial solid waste
The core wear parts of injection molding machines - screws and barrels - traditional nitride parts have limited lifespan when processing fiberglass reinforced, flame-retardant and other materials. Frequent replacement not only increases costs, but also generates metal solid waste.
The YHE hybrid series comes standard with fully hard screws and dual alloy barrels, with wear resistance 5-8 times higher than conventional nitriding parts.
A longer lifespan means less spare parts consumption and lower maintenance frequency, significantly reducing resource consumption from a full lifecycle perspective. Reduce production interruptions caused by equipment downtime and component replacement, indirectly improving energy efficiency.
03
Intelligent control:
Waste products in the production process not only waste raw materials, but also consume resources such as electricity, water, and manpower that have already been invested. The YHE hybrid series is equipped with an intelligent electric injection molding machine dedicated computer, which integrates a fully closed-loop intelligent control algorithm to monitor and fine tune key processes such as injection molding and pressure maintenance in real time.
The repeated accuracy of injection position is less than 0.01mmThe size consistency is extremely high, reducing defective products such as burrs and missing materials from the source.
Automatically compensate for material viscosity and environmental temperature fluctuations, ensuring stable yield for long-term continuous production and avoiding batch scrap.
Support MES system integration to achieve real-time collection and analysis of energy consumption data and production data, providing a basis for continuous improvement.
04
Green Design:
Assist enterprises in building low-carbon factories
The YHE hybrid series incorporates green concepts from the beginning of its design.
Wide template design:Widening and thickening the template, optimizing the spacing between the pull rods, improving the rigidity of the locking mold, reducing burrs, and protecting
moldIndirectly reduce the consumption of mold steel.
High precision modular injection mechanism:Independent servo motor drives ball screw, paired with precision linear guide rail, with a simple and efficient structure. During maintenance, only module replacement is required, reducing the overall scrap of the machine.
Industry 4.0 ready: Supports protocols such as Ethernet and OPC UA, seamlessly integrates with digital energy management systems, helps factories accurately locate energy consumption hotspots, and continuously optimizes.
05
Sustainable development:
The extension of value from devices to ecology
Choosing the YHE hybrid series injection molding machine is not only about choosing an efficient production equipment, but also a commitment to joining the green manufacturing ecosystem:
Meeting the requirements of domestic and international carbon footprint accounting: low energy consumption and high yield data performance can provide strong support for corporate ESG reporting.
Dealing with green trade barriers: Markets such as Europe and North America are increasingly demanding carbon footprint requirements for imported products, and adopting energy-saving injection molding equipment can help reduce carbon emissions throughout the product lifecycle.
Enhancing brand image: In today's era where end consumers are increasingly concerned about environmental protection, products manufactured using green technology are more competitive in the market.
Green manufacturing is not a burden, but a high ground for future competition. The Yonghua YHE oil electric hybrid series injection molding machine helps enterprises achieve a win-win situation of economic and environmental benefits with practical energy-saving data, long-life design, intelligent and precise control. Let's work together to build a low-carbon and sustainable manufacturing future from every the first mock examination injection molding.
Yonghua Plastic Machinery - Crafted with ingenuity, intelligent control of the future, and green peers.
