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plast-machIndustry NewsESG is not just about philosophy: Zhenxiong brings green manufacturing to every production process
ESG is becoming an important issue for the long-term development of manufacturing enterprises. For injection molding equipment enterprises, green development is not only reflected in the energy consumption performance of a certain equipment, but also inProduct development, manufacturing, process application, energy management, and customer serviceIn every aspect of the process.
  As a company that has long been deeply involved in the injection molding equipment industry, Zhenxiong continues to focus on energy conservation, resource recycling, green processes, and intelligent manufacturing, and integrates these concepts into its products and production practices.
  01. Energy saving equipment
  Source consumption reduction, empowering customers with green production
In injection molding production, equipment energy consumption directly affects production costs and also affects the level of green manufacturing in enterprises.
  
Zhenxiong continues to promote the application of energy-saving servo, high-efficiency plasticization, and stable molding control technologiesThe efficient plasticizing system can improve the uniformity of the melt, while a stable control system can reduce process fluctuations, thereby helping customers reduce energy consumption per unit product in production and minimize defective products and material waste.
Zhenxiong quantified the carbon footprint of the MK7S electric melt adhesive injection molding machine from raw materials to factory (Cradle to Gate) based on ISO 14040, ISO 14044, and ISO 14067:2018 standards. At the same time, a third party was commissioned to perform carbon footprint analysis on the same productmoldUnder the conditions of auxiliary equipment, compare the operation with domestic and foreign top competitors, comprehensively evaluate energy consumption, carbon emissions, and product yield, and provide empirical support for product carbon management and sustainable manufacturing.

The value of "green" equipment is not only "energy-saving", but also through stable production, improved yield, and reduced waste, making each molding process more efficient.
  02. Low consumption process
  Reduce the use of materials and make them more efficient
One important aspect of ESG in injection molding is to reduce material waste and improve resource utilization. Surrounding these needs, Zhenxiong continues to pay attentionLightweight molding and application of recycled materialsandAdaptation of environmentally friendly materialsWaiting for the direction of technology, helping customers reduce resource waste in the production process and enhance green manufacturing capabilities.

  In the application of recycled materials,Sandwich interlayer injection molding process, usingThe combination of surface new materials and core recycled materials. Meet the usage requirements of the product, increase the utilization ratio of recycled materials, and correspondingly reduce the amount of new materials used.

  inLightweight directionMicro foaming, thin-walled forming and other processesHelps to reduce product weight and material usage. For application scenarios such as automobiles, home appliances, packaging, and logistics turnover parts, this type of process not only reduces material consumption, but also has the opportunity to reduce molding pressure, clamping force, and overall production energy consumption.
At the same time, in response to the demand for environmentally friendly materials such as biodegradable materials, Zhenxiong fulfills its environmental commitment with biobased material molding technology, continuously researching technology directions such as low-temperature injection molding, dynamic plasticization, efficient screws, and stable temperature control to help customers improve the molding stability of environmentally friendly materials.
  For Zhenxiong, the value of exploring green technology lies not in choosing a certain material for customers, but in enabling more low consumption, recyclable, and environmentally friendly materials to have stable mass production conditions.
  03. Green Manufacturing
  Integrating ESG into the production process of the enterprise itself
ESG is not only reflected in the product side, but also in Zhenxiong's own manufacturing process. As an injection molding equipment enterprise with full chain independent manufacturing capabilities, Zhenxiong continues to promote green practices in the production and manufacturing process.

  inEnergy management aspectZhenxiong is promoting the construction of photovoltaic systems in the factory area, introducing clean and renewable energy, reducing dependence on purchased electricity, and lowering indirect carbon emissions during the manufacturing process.

  in productionIn terms of craftsmanshipZhenxiong adopts water-based paint spraying line to implement green manufacturing from the source of equipment production.

  In terms of clean productionWe will comprehensively upgrade the facilities for treating waste gas and wastewater, and actively create a 'waste free factory'. With these solid green practices, Zhenxiong Production Base has been awarded multiple honors such as "Foshan Clean Production Enterprise", "Foshan Waste Free Factory", and "Foshan Brand Construction Demonstration Enterprise".
These measures are not a single project, but a long-term optimization of energy use, process flow, and production management for equipment manufacturing enterprises. Only by making our own manufacturing process greener can we have more confidence in providing customers with green production solutions.
  04. Intelligent Management
  Make green production visible, manageable, and optimizable
  greenColor production not only relies on a single device, but also on the management of the entire production process.

  iChen ™ Cloud Zhenxiong Intelligent CloudBy collecting equipment status, process parameters, production efficiency, and energy consumption data, the operational status of the production site can be clearly visualized.
ButiChen ™ AI Molder intelligent injection molding assistantBased on a deep learning artificial intelligence large model, trained and optimized by a top technology team using cutting-edge algorithms, it can output scientific parameters in seconds, AI can correct defects with one click, and intelligently compensate dynamically, increasing trial mold efficiency by 50% and reducing weight fluctuations of recycled materials by 40%.
When energy consumption, yield, equipment utilization rate, and process stability are incorporated into unified management, enterprises can more timely detect anomalies, reduce ineffective production and resource waste, and green manufacturing can transform from "experience judgment" to a management action that can be recorded, analyzed, and sustainably optimized.
  05. Stand up towards the far side
  Beyond the standard, the brand extends further
The long-term promotion of green manufacturing cannot be separated from the practice of enterprises themselves, nor from the construction of industry standards and systematic capabilities.
Zhenxiong actively participates in the co construction of industry green manufacturing standards and participates in drafting the group standard (T/C) for the evaluation requirements of green factories in the plastic machinery industryPCBased on the practical experience of equipment manufacturing enterprises, IF 0309-2023 aims to assist the green transformation of the plastic machinery industry.

At the same time, Zhenxiong continues to promote the construction of intelligent manufacturing capabilities, obtaining certifications such as "Intelligent Manufacturing Capability Maturity Level 3" and "Advanced Intelligent Factory", and being awarded the title of "ESG Excellent Enterprise".
These standard participation, system certification, and ESG evaluation not only recognize Zhenxiong's long-term green manufacturing practice, but also reflect Zhenxiong's continuous investment in green, intelligent, and sustainable development.
For Zhenxiong, ESG is not a single point technology, but a long-term practice that runs through products, manufacturing, processes, management, and strategy.
From continuous promotion of product carbon footprint assessment with third-party professional organizations to energy efficiency testing in actual production environments; From empowering green production with digital management to participating in industry standard setting——Zhenxiong is taking concrete actions to provide customers with energy-saving equipment and low consumption processes, promoting the development of injection molding production towards higher efficiency, lower consumption, and more sustainable direction.
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