When expanding production capacity or updating old machines, injection molding factories are often most concerned about how to reduce single piece manufacturing costs and maintain long-term operational stability.
For the large-scale mass production of large and medium-sized products, as well as the high-speed forming of thin-walled precision parts, Donghua Machinery has launched the Se5+series
Servo energy-saving injection molding machineWith Se5h high-speed servo energy-saving injection molding machine, targeted solutions are provided for different process requirements through innovative power configuration and mechanical structure at the bottom level.
Se5+: Standard independent electric melt adhesive, with reasonable division of labor to reduce
The Se5+series covers 90 tons to 1000 tons and is widely used in the production of household appliances, chemical packaging, logistics turnover, and various thick walled daily necessities. The characteristics of this type of industry are
raw materialThe large usage directly affects the plasticizing ability of the machine and the daily electricity expenses.
One of the core technical features of Se5+is the standard asynchronous electric melt adhesive function across all shooting stations. Compared to traditional hydraulic adhesives,The electroplasticization device has increased the overall energy-saving effect by 20%Effectively saved daily electricity expenses; At the same time, precise motor drive drives the machineThe plasticizing ability has increased by 20% -45%Can effectively provide more uniform melt quality.
Structure of direct drive melt adhesive motor for shooting platform (90-850T)
Shooting platform gearbox+melt adhesive motor structure (1000Se5+and above)
In addition to power upgrades, Se5+has also undergone comprehensive reinforcement in its mechanical structure. Optimization design of locking structure to enhance machine durability and meet high-strength production requirements; Optimize the hinge movement for smoother and faster operation, with high precision in repeating the end position of the mold opening. In addition, the injection stage fully utilizes linear guides, effectively reducing injection resistance, ensuring fast machine start-up, and further improving injection accuracy.
Se5h:Focusing on thin-walled forming and systematically optimizing it
The Se5h series is based on Se5+Developed specifically for the pursuit of ultimate production efficiencyThe model. Whether it is 3C electronic components, thin-walled fast-moving consumer packaging, or products that require large-scale continuous production such as chemical drums, marker pen holders, socket covers, etc., Se5h can reshape the production pace and exchange higher production capacity space for enterprises.
The length of the molding cycle directly determines the manufacturing cost of a single product. To achieve fast action response and stable power, Se5h is equipped with a new type of high response and low inertia
servo motorAnd equipped with a high-speed oil pump with ultra-high stability.
This powerful power combination not only enables smooth filling of high viscosity materials, but also shortens injection time and improves equipment efficiency in the production of general products.
High injection speed can effectively reduce the internal stress of the product, minimize deformation, and improve the yield rate. Continuous high-speed operation at the same time is a rigorous test of machine architecture. For this reason, Se5h adopts a high rigidity locking structure, with minimal template deformation and reduced product flash. Cooperate with the algorithm of the mold opening and closing program to automatically correct the position deviation, ensuring that the machine can maintain the accuracy and speed stability of mold opening positioning even under extremely fast production pace.
iSee4.0:Empowering intelligent manufacturing with cloud support
Whether it is the conventional mass production of heavy-duty products such as household appliances and daily chemical products, or the high demand molding of thin-walled packaging and precision parts, Donghua Machinery can provide you with precise and adaptable injection molding equipment.
Under the trend of digital transformation, currently Donghua's outbound machines come standard with iSee 4.0 intelligent management cloud platform. Management personnel can keep track of workshop dynamics anytime and anywhere through their mobile phones or computers: from real-time equipment OEE and energy consumption data of each machine, to order scheduling progress and production process traceability, the iSee system makes production data truly transparent. This not only helps enterprises effectively optimize production scheduling plans, but also enables precise control of batch quality, making it easy for traditional injection molding workshops to move towards intelligent manufacturing.