04,27,2026 20 views
The client of this case is a large blown film enterprise in Yunnan, mainly dealing with film factory scraps and various types of materialsHDPEMaterial. The customer has a high level of precision in equipment quality and production technology, and has placed a one-time order for two customized models from our company, forming a combination of "lightweight and energy-saving+high-end and stable production", and personally carrying their own productsraw materialOn site, supervise the entire process of machine testing, verify production capacity, energy consumption, and finished product quality item by item.
Unit 1: Single stage film water ring cutting granulator
Equipment model:HJSJ-140-PG
Processing raw materials:Film factory scraps
Production capacity:500Kg/h
Highlights of the crew
1. Single machine structure, energy-saving and cost saving
Compared to two-stage and three-stage models, the single machine design has lower power consumption and significantly saves electricity costs during long-term operation. Specially designed for the recycling of film scraps, with low cost and high return.
2. Crushing bucket mode, efficient processing of dry film materials
Suitable for various types of dry films such as whole roll raw material bags, unbroken express bags, and edge corneal rolls. The material is uniformly fed into an integrated strong crushing bucket through a conveyor belt. The cutting tool rotates at high speed inside the sealed bucket, and through friction and shear, the large film is instantly crushed into uniform small pieces. At the same time, the material generates heat due to friction, naturally forming hot pellets with preheating effect. Through an integrated design, they are directly compacted and fed inExtruder screwentrance. Hot pellets are directly fed, making plasticization more efficient and achieving continuous production throughout the entire process of "feeding → crushing → extrusion granulation".
3. Circular cutting, compact and efficient
Adopting the water ring hot cutting process, there is no dust pollution, the cutting is smooth, the particles are uniform and round, and it is easy to blow film for reuse. The whole machine has a small footprint and is suitable for scenarios with limited workshop space. The screw combination is optimized for thin film materials, making it less prone to shaft entanglement and saving time and effort in daily cleaning.
4. Applicable to production lines
This model is particularly suitable for enterprises such as blown film factories, bag making factories, and film recycling stations that produce a large amount of film scraps. It is used to quickly recycle and granulate thin, fluffy film waste, and the particles can be directly reused for blown film, achieving closed-loop reuse of waste.
Unit 2: High configuration water ring cutting granulator
Equipment model:HJSJ-150-150-PG
Processing raw materials:Various HDPE materials (including low melting fat PE large blue barrel materials, high impurity recycled materials)
Production capacity:500-650 kg/h
Highlights of the crew
1. Strong adaptability of raw materials
Not only does it adapt to various conventional HDPE materials, but the low melting fat PE large blue bucket material also has stable granulation, quality and quantity assurance, meeting the high standards of blown film grade.
2. The main engine has sufficient power and can withstand heavy loads without losing speed
The main engine is equipped with a 150 screw 420 gearbox and a 132 kW 6-pole motor, with sufficient power reserve and smooth starting. It does not lose speed under heavy load conditions, meeting the requirements for long-term continuous operation.
3. Double column and dual station mold head, long-lasting and durable without material leakage
Both the main and auxiliary machines are equipped with 3000 # double column dual station hydraulic screen changing, which is resistant to high temperature, high pressure, fatigue, and corrosion. It can be used normally for 5-8 years without deformation or material leakage. The double column structure has a large filtration area and high precision, and the hydraulic drive ensures smooth and effortless screen replacement. The screen replacement is continuous, and the finished particles are pure and free of impurities.
4. Applicable to production lines
This model is particularly suitable for HDPE crushing material recycling plants, large blue bucket recycling and processing enterprises, blown film plants (self-produced and self used high-quality HDPE recycled particles) and other production lines that need to process medium to high difficulty HDPE materials. Especially suitable for scenarios with mixed raw material composition, low melt index, and high requirements for finished particle quality, it can operate continuously and stably for a long time, balancing yield and quality.
