04,27,2026 20 views
From May 10th to 12th, 2026,The 28th International Friction Sealing Material Technology Exchange and Product ExhibitionThe grand opening of the Fuzhou Strait International Convention and Exhibition Center.
Datong Hydraulic has been deeply involved in the field of hydraulic presses for 47 years, and this time we will bringAutomated brake pad hot pressing production lineThe plan was unveiled at booth W11 in Hall 7, using intelligent manufacturing solutions to solve the stubborn problem of brake pad production“Intelligent fully automatic, high-precision control throughout the process, and strong flexible adaptation”Three core advantages bring a new industry solution for reducing costs, improving quality, and increasing efficiency to the brake components industry.
The current automotive industry chain is accelerating its transformation towards intelligence and greenness, and brake pad manufacturing enterprises are deeply trapped in development difficulties: high temperatures, dust, and noise environments in the workshop lead to difficulties in recruiting workers and high labor costs; Normalization of multi variety and small batch orders, loss of production capacity due to mold replacement and downtime; The pressure, temperature, and weighing control are unstable, and the yield rate is difficult to guarantee.
Under numerous difficulties, traditional production lines have low efficiency and cannot match strict delivery standards, and the industry urgently needs disruptive intelligent manufacturing upgrades.
1Full process automation "one person up to eight people"
Completely bid farewell to the 'labor shortage'
Traditional brake pad production lines rely heavily on manual labor, with 8-10 workers working in three shifts on an 8-machine press production line, resulting in high labor costs, high operational risks, and strong personnel turnover. Implementation of Dekomo Automation Production Line“raw materialUnmanned operation throughout the entire process of "placement → steel back positioning → hot pressing forming → finished product offline".
The Dekemo automated brake pad hot pressing production line adopts a modular and compact design, occupying only 9950 × 7000mm, maximizing the saving of workshop space; six-axisindustrial robotAccurately complete complex processes such as friction material placement and steel back grasping and positioning; Brush+vacuum combination typemoldThe cleaning system automatically cleans the mold and sprays release agent in a sealed negative pressure environment, allowing operators to completely isolate high temperatures and dust.
One person can control the entire production line, achieving an efficiency leap of "one person can handle eight people"To solve the recruitment problem from the root, improve the working environment, and significantly reduce labor costs.
2Triple precision control system
Rising yield rate, strengthening the bottom line of safety and quality
As the core component of automobile safety, the quality of brake pads directly affects the safety of drivers and passengers. Uneven pressure, inaccurate weighing, temperature fluctuations, and any small error in any link can lead to unstable friction coefficient of brake pads, shortened service life, and even safety accidents.
Dekemo provides product quality assurance with ultimate precision and creates a triple precision control system:
1. Precise pressure:
Equipped with servo motor driven hydraulic system, the system pressure accuracy is as high as±1.5barCombined with the four cylinder direct pressure structure, ensure that the forming pressure of each brake pad is uniform and consistent;
2. Accurate weighing:
Automatic weighing and feeding machine, with weighing accuracy reaching±1.5gEnsure the stability of the friction material ratio from the source and eliminate raw material waste;
3. Accurate temperature:
Using an electric heating plate, the temperature accuracy is controlled within±5℃Combined with the multi-stage heating module inside the mold, achieve constant temperature control during the hot pressing process.
At the same time, the production line is unique“Mixing+leveling+preloading”The combined feeding method perfectly adapts to different formulations of friction materials, ensuring that the density, hardness, and friction of each brake pad meet OE standards.
With these triple precision controls, the product yield rate has achieved a qualitative leap, helping enterprises significantly reduce rework and scrap costs.
3Flexible mixed production without stopping or changing molds
Adapt to multiple varieties and deliver quickly
Nowadays, in the automotive market, the speed of vehicle model updates is getting faster and faster. Faced with the demand for "multiple varieties, small batches, and fast delivery" orders from brake pad companies, the pain point of traditional production line mold changes and downtime for several hours is easily solved.
(Schematic diagram of finished brake pads)
Dekomo's automated brake pad hot pressing production line achieves efficient mixed production with ultimate flexibility design:
•It can simultaneously produce 2 formulas and 8 models of brake pads, achieving multi-purpose use on one machine and meeting the performance requirements of different vehicle models;
•8 independent hot press machines are equipped with a fast mold changing structure, allowing for mold changing production without stopping the entire line, compressing mold changing time to the extreme;
•Supports flexible switching between small 4-chamber and large 2-chamber brake pads, with a maximum production capacity of 260 × 110mm, fully covering the production needs of various types of passenger and commercial vehicles.
Whether it's large-scale standardized orders or small-scale customized orders, this production line can handle them calmly, completely breaking free from the constraints of production mode.
4Supported by hardcore production capacity
24-hour full production of over 8400+tablets
Efficiency is the lifeline of a business. The DeKomo automated brake pad hot pressing production line has achieved a significant breakthrough in production capacity while ensuring high precision and flexibility.
Taking the most common small brake pads (4 pieces per mold) as an example:
•The production capacity of a single hot press machine can reach44 pieces/hour
•The total production capacity of 8 hot press machines on the entire line is as high as352 pieces/hour
•Single shift (8 hours) can produce2816 pieces
•Dual shift (16 hours) production capacity5632 pieces
•Three shifts (24 hours) can reach full production8448 pieces
From automatic feeding and precise weighing of friction materials, to secondary positioning and hot pressing of steel backing, to automatic sorting and offline transportation of finished products, the entire process is closed-loop and efficient, with seamless connection between each process, ensuring 24-hour continuous and stable operation.
Enterprises can achieve a several fold increase in production capacity without the need to add new factories and manpower, easily meeting peak season orders and delivery requirements from host factories.
547 years of deep cultivation in the field of hydraulic presses
Full lifecycle service to safeguard and protect
Datong Hydraulic has been dedicated to the research and manufacturing of hydraulic presses for 47 years. It has passed ISO9001 quality system certification and widely adopts international advanced hydraulic, electrical, and sealing technologies. Its products are renowned worldwide for high reliability, high precision, high stability, and easy maintenance, and are exported to many countries and regions around the world.
The automated brake pad hot pressing production line launched this time is the culmination of Datong's hydraulic technology strength, practicing“Reliable and trustworthy, made by Dekomo”The quality concept.
From customized solutions, installation and debugging in the early stage, to technical training and after-sales maintenance in the later stage, we provide customers with thoughtful services throughout the entire lifecycle, maximizing the release of equipment efficiency.
The competition in the manufacturing industry is a competition between efficiency and quality. Datong Hydraulic has restructured brake pad production to a new standard through intelligent manufacturing, helping enterprises achieve leapfrog development in cost reduction, quality improvement, and efficiency enhancement.
From May 10th to 12th, at booth W11 in Hall 7 of Fuzhou Strait International Convention and Exhibition Center, we sincerely invite industry customers and experts to visit and explore new paths for intelligent manufacturing and upgrading of brake components!
