【 Flying Pigeon Union 】 Summer Cost Reduction Strategy | Fine tuning the bottle blowing machine in this way can save energy and increase income during peak season!

During the peak season of summer production, major packaging companies are operating at full capacity, but the high temperature and enclosed workshops have led to a significant increase in equipment energy consumption. The oven continues to maintain a constant temperature, the chiller runs at full load, and the motor andAir compressorHigh frequency start stop has led to an increase in enterprise production capacity, while electricity costs have skyrocketed, directly compressing production profits.

In fact, excessive electricity bills in summer are mostly due to ineffective energy consumption caused by unsuitable high-temperature operating parameters and improper operation and maintenance, rather than equipment failures. No need to replace equipment, simply adjust parameters and optimize operation and maintenance methods to achieve low-cost, energy-saving, cost reduction, stable production, and increased efficiency. Flying Pigeon Alliance combines frontline practical experience to organize the summer seasonbottle blowing machineExclusive energy-saving solutions, accurately solving the problem of high energy consumption during peak seasons, and helping enterprises maintain production profits.

　　
To achieve high efficiency and energy conservation, it is necessary to first identify the source of energy waste. The high temperature environment in summer will comprehensively increase the operating load of the entire bottle blowing line, and the ineffective power consumption is mainly concentrated in the four core modules, which is also the key to the enterprise's peak season electricity cost overruns:

　　1. Oven heating system

In winter, low temperatures require high-power heating to ensure the normal formation of preforms, while in summer, the room temperature in the workshop increases significantly. If winter heating parameters are used, the oven will continue to overheat, generating a large amount of useless heat energy. Not only does it increase power consumption, but it can also lead to over baking of bottle preforms, causing problems such as whitening and bottle bursting, indirectly increasing the cost of waste loss.

　　2. Cooling system of chiller

The temperature in the summer environment is high,moldThe cooling speed slows down, and the chiller needs to continuously start and stop at high frequency and operate at full load to maintain the constant temperature of the mold. As a core supporting equipment that operates continuously in summer, the chiller works at high intensity for a long time and is a hidden power consumer in the workshop.

　　3. Motor servo drive system

High temperature weather can easily cause heat accumulation and poor heat dissipation in the motor body. When the equipment is continuously produced at full load, the resistance and workload of the servo drive operation increase significantly, and the power consumption also increases accordingly. Long term high temperature and high load operation can accelerate component aging and increase equipment maintenance costs.

　　4. Air compressor pressure loss

Under high temperature conditions, the tracheal tube is prone to slight air leakage and pressure loss due to thermal expansion; At the same time, high humidity air in summer is prone to water accumulation, resulting in frequent drainage, pressure replenishment, and pressurization of the air compressor, which continuously generates ineffective energy consumption and increases overall electricity consumption.

　　　　

During peak season production, reducing costs is equivalent to increasing income. The following zero cost and easy-to-use summer exclusive adjustment techniques are suitable for various bottle blowing models, which can quickly reduce ineffective power consumption and compress production costs, and can be effective on the ground.

　　1. Adapt to high temperature conditions and lower the reference temperature of the oven

The summer workshop comes with high temperatures, and sufficient heat has been accumulated during the storage and feeding of bottle preforms, so there is no need to use high-power baking parameters in winter. According to the real-time temperature and preform specifications in the workshop, the benchmark temperature of each area in the oven can be slightly adjusted to avoid energy waste caused by excessive baking. At the same time, it can effectively improve problems such as overheating, whitening, uneven stretching, and bottle bursting of bottle preforms, achieving dual benefits of energy saving and waste reduction.

　　2. Optimize water circulation and reduce high-frequency start stop of chiller

Adjust the water circulation as needed, stabilize the set water temperature, clean up water scale in the waterway, strengthen heat dissipation and pipeline insulation, prevent frequent start-up and shutdown of the unit, improve cooling efficiency, and reduce electricity consumption.

　　3. Standardize standby mode to prevent idle burning and consumption

Short term shutdown and production intervals, without the need to maintain full temperature operation during production. Timely switch the standby insulation mode of the equipment, reasonably reduce the power of the oven and the operating load of the water circuit, and prevent the equipment from idling and burning electricity. Accumulated gap energy savings can effectively reduce monthly electricity costs.

　　4. Clean the cooling system and reduce the operating load of the equipment

Dust accumulation and blockage are hidden causes of high power consumption of equipment in summer. Before and after daily production, promptly clean the motor heat dissipation fins, oven air ducts, chiller heat dissipation fins, and dust accumulation on the electrical control cabinet filter to ensure smooth equipment heat dissipation. The better the heat dissipation effect, the lower the operating load of the equipment, and it can meet production needs without overloading, which not only saves energy but also extends the service life of the equipment.

Manual operation and maintenance fine-tuning is a short-term cost reduction method, while the native energy-saving configuration of equipment is the core of long-term stable production and consumption reduction. Feige Youlian's entire range of bottle blowing machines and blowing filling rotary finishing lines are equipped with diversified energy-saving configurations, accurately adapting to high temperature and high load working conditions in summer, reducing energy waste from the hardware level, and helping enterprises achieve long-term cost reduction:

　　Intelligent servo control system

Accurately regulate the operating rhythm of the equipment, output power as needed, eliminate ineffective idling and overload energy consumption, and achieve particularly significant energy-saving effects in high-temperature and full load production scenarios.

　　Infrared energy-saving heating system

Adopting partitioned infrared radiation heating, the preform rotates and heats evenly. With the help of hot air circulation temperature control, the temperature rise is balanced, the heat loss is small, and the temperature control accuracy is high. It can meet the requirements of low-temperature baking in summer, reduce ineffective heating power consumption, avoid preform overheating, accurately soften the preform, and stabilize the blowing effect.

　　Energy saving design for gas path recovery

High pressure residual pressure automatic recovery, after forming, the residual gas is collected and regulated centrally, and reused in the low-pressure gas supply of the equipment, reducing the energy consumption of the air compressor and improving the utilization rate of compressed air.

　　Low consumption intelligent temperature control system

It can adaptively adjust the heating power according to the ambient temperature, without the need for frequent manual parameter adjustment, with precise temperature control and lower energy consumption, perfectly adapting to summer and winter temperature difference conditions.

The summer market competition is fierce, and the peak season production competition is not only about production capacity efficiency, but also about cost control ability. Under the same production capacity and construction period, if the equipment is more energy-efficient and the operation and maintenance are more standardized, the profit margin of the enterprise will be more sufficient. Seemingly subtle energy consumption optimization, accumulated over the long term, is a tangible production net profit.

　　Jiangsu Feige Youlian Co., Ltd

Feige Youlian always adheres to the research and development concept of "energy conservation, efficiency, stability, and intelligence", deeply cultivating the fields of bottle blowing, filling, and extrusion. It not only provides customers with high-quality automated production equipment, but also provides exclusive seasonal maintenance and energy-saving parameter adjustment services, comprehensively helping enterprises to stabilize production, reduce costs, improve quality and efficiency in summer, and easily cope with the challenges of high temperature production.