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Shanghai Maoshuo Machinery Equipment Co., Ltd

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    15001764191@163.com

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    15214375780

  • Address

    Room 2902, No. 188 Yan'an Middle Road, Changning District, Shanghai

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Which is good for selling ultra-high vacuum valves

NegotiableUpdate on 01/22
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Overview

The following is a detailed technical analysis of the VAT UHV series ultra-high vacuum valves from Switzerland, covering their characteristics, parameters, and application scenarios, suitable for harsh environments such as semiconductors and scientific research:

Product Details

Swiss VAT UHV series ultra-high vacuum valve

1、 Core Features of UHV Series

1. Product positioning

  • type: All metal sealed Ultra High Vacuum Valve

  • Applicable vacuum range:

    • Standard Edition:10⁻⁹ ~ 10⁻ ¹² mbar

    • custom editionUp to 10 ⁻¹³ mbar (special baking design)

  • Core strengths:

    • Zero leakageMetal seal leakage rate<1 × 10 ⁻¹² mbar=''>(He leak detection).

    • High temperature baking resistanceThe valve body can withstand250°C~300°CBaking (Standard Version)/450°C(Customized version).

    • No organic materialsAll metal structure to avoid air pollution.

2. Design

  • Double sealed systemPrimary seal (metal blade)+secondary seal (elastic compensation).

  • Low torque driveMagnetic coupling or bellows transmission to avoid shaft seal leakage.

  • Material purity316L stainless steel (EP grade electrolytic polishing), surface roughness<0.8 μ m. <>


2、 Model classification and technical parameters

1. Model Naming Rules (Taking VAT UHV 24 as an Example)

Code snippets meaning
UHV Series name (ultra-high vacuum valve)
24 Diameter size (24=DN40, 54=DN100)
suffix Drive mode (e.g. - M=manual, - A=pneumatic)

2. Comparison table of sub models

model path Flange Type Drive Type leak rate baking temperature Price Range (¥)
VAT UHV 24-A DN40 CF-F pneumatic <1×10 ⁻ ¹² mbar=''> 250°C 50,000~80,000
VAT UHV 54-M DN100 ISO-K manual <1×10 ⁻ ¹² mbar=''> 300°C 120,000~180,000
VAT UHV 10-E DN16 ICF electric <1×10 ⁻ ¹³ mbar=''> 450 ° C (customized) 200,000+

3. Detailed technical parameters

parameter Standard value/range
真空性能
-Leakage rate <1×10 ⁻ ¹² mbar=''>
-Voltage difference 10 ⁻¹² mbar~Atmospheric pressure
mechanical properties
-Valve body material 316L stainless steel (EP grade)
-Sealing material Copper/aluminum gold-plated or oxygen free copper
-Cycle life >50000 times (metal seal)
Electrical/Pneumatic Parameters
-Drive mode Pneumatic (0.5~0.7MPa)/Electric (24V DC)
-Response time Pneumatic version ≤ 1s, electric version ≤ 5s
environmental adaptability
-Baking temperature Standard 250 ° C, customized 450 ° C
-Corrosion resistance Compatible with H ₂, O ₂, plasma (optional coating required)

3、 Typical application scenarios

1. Semiconductor manufacturing

  • application:

    • Chamber isolation of etching machine/ion implantation machine (to prevent particle contamination).

    • Ultra high vacuum maintenance in molecular beam epitaxy (MBE) systems.

  • Model recommendation:

    • VAT UHV 24-A (DN40, pneumatic quick isolation).

2. Research facilities

  • application:

    • Beam line control of synchrotron radiation source.

    • Vacuum segmentation of nuclear fusion devices (such as Tokamaks).

  • Model recommendation:

    • VAT UHV 54-M (DN100, manual reliable seal).

3. Aerospace and Coating

  • application:

    • Vacuum sealing test of satellite propellant storage tanks.

    • Pressure regulation of the cavity of the optical coating machine.

  • Model recommendation:

    • VAT UHV 10-E (DN16, electric precision control).


4、 Selection and installation points

1. Key factors for selection

  • Path requirementsCalculated based on flow rate (e.g. DN40 corresponds to approximately 20 L/s @ 10 ⁻⁶ mbar).

  • Drive Type:

    • pneumaticQuick switch (suitable for safety isolation).

    • electricCan integrate automation control (such as PLC).

  • Flange Standard:

    • CF flangeUltra high vacuum (metal seal).

    • ICF flangeMinimum leakage rate requirement (such as 10 ⁻¹³ mbar).

2. Installation specifications

  • Cleaning requirements:

    • Clean the flange surface with acetone/alcohol before installation (wear dust-free gloves).

  • torque control:

    • CF flange bolts need to be tightened diagonally in steps (recommended for DN40, 8-10 Nm).

  • Baking suggestions:

    • Heat up to 250 ° C at a rate of 10 ° C/min and hold for 48 hours.


5、 Maintenance and troubleshooting

Fault phenomenon Possible reasons Solution
Leakage rate exceeds the standard Scratches/particle contamination on the sealing surface Re polish the sealing surface or replace the valve seat
Valve stuck High temperature deformation/insufficient lubrication Use high-temperature grease (such as Apiezon N)
Drive failure Electromagnetic valve malfunction (pneumatic version) Check the air source pressure (≥ 0.5MPa)