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E-mail
15001764191@163.com
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Phone
15214375780
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Address
Room 2902, No. 188 Yan'an Middle Road, Changning District, Shanghai
Shanghai Maoshuo Machinery Equipment Co., Ltd
15001764191@163.com
15214375780
Room 2902, No. 188 Yan'an Middle Road, Changning District, Shanghai
Swiss VAT UHV series ultra-high vacuum valve
type: All metal sealed Ultra High Vacuum Valve
Applicable vacuum range:
Standard Edition:10⁻⁹ ~ 10⁻ ¹² mbar
custom editionUp to 10 ⁻¹³ mbar (special baking design)
Core strengths:
Zero leakageMetal seal leakage rate<1 × 10 ⁻¹² mbar=''>(He leak detection).
High temperature baking resistanceThe valve body can withstand250°C~300°CBaking (Standard Version)/450°C(Customized version).
No organic materialsAll metal structure to avoid air pollution.
Double sealed systemPrimary seal (metal blade)+secondary seal (elastic compensation).
Low torque driveMagnetic coupling or bellows transmission to avoid shaft seal leakage.
Material purity316L stainless steel (EP grade electrolytic polishing), surface roughness<0.8 μ m. <>
| Code snippets | meaning |
|---|---|
| UHV | Series name (ultra-high vacuum valve) |
| 24 | Diameter size (24=DN40, 54=DN100) |
| suffix | Drive mode (e.g. - M=manual, - A=pneumatic) |
| model | path | Flange Type | Drive Type | leak rate | baking temperature | Price Range (¥) |
|---|---|---|---|---|---|---|
| VAT UHV 24-A | DN40 | CF-F | pneumatic | <1×10 ⁻ ¹² mbar=''> | 250°C | 50,000~80,000 |
| VAT UHV 54-M | DN100 | ISO-K | manual | <1×10 ⁻ ¹² mbar=''> | 300°C | 120,000~180,000 |
| VAT UHV 10-E | DN16 | ICF | electric | <1×10 ⁻ ¹³ mbar=''> | 450 ° C (customized) | 200,000+ |
| parameter | Standard value/range |
|---|---|
| 真空性能 | |
| -Leakage rate | <1×10 ⁻ ¹² mbar=''> |
| -Voltage difference | 10 ⁻¹² mbar~Atmospheric pressure |
| mechanical properties | |
| -Valve body material | 316L stainless steel (EP grade) |
| -Sealing material | Copper/aluminum gold-plated or oxygen free copper |
| -Cycle life | >50000 times (metal seal) |
| Electrical/Pneumatic Parameters | |
| -Drive mode | Pneumatic (0.5~0.7MPa)/Electric (24V DC) |
| -Response time | Pneumatic version ≤ 1s, electric version ≤ 5s |
| environmental adaptability | |
| -Baking temperature | Standard 250 ° C, customized 450 ° C |
| -Corrosion resistance | Compatible with H ₂, O ₂, plasma (optional coating required) |
application:
Chamber isolation of etching machine/ion implantation machine (to prevent particle contamination).
Ultra high vacuum maintenance in molecular beam epitaxy (MBE) systems.
Model recommendation:
VAT UHV 24-A (DN40, pneumatic quick isolation).
application:
Beam line control of synchrotron radiation source.
Vacuum segmentation of nuclear fusion devices (such as Tokamaks).
Model recommendation:
VAT UHV 54-M (DN100, manual reliable seal).
application:
Vacuum sealing test of satellite propellant storage tanks.
Pressure regulation of the cavity of the optical coating machine.
Model recommendation:
VAT UHV 10-E (DN16, electric precision control).
Path requirementsCalculated based on flow rate (e.g. DN40 corresponds to approximately 20 L/s @ 10 ⁻⁶ mbar).
Drive Type:
pneumaticQuick switch (suitable for safety isolation).
electricCan integrate automation control (such as PLC).
Flange Standard:
CF flangeUltra high vacuum (metal seal).
ICF flangeMinimum leakage rate requirement (such as 10 ⁻¹³ mbar).
Cleaning requirements:
Clean the flange surface with acetone/alcohol before installation (wear dust-free gloves).
torque control:
CF flange bolts need to be tightened diagonally in steps (recommended for DN40, 8-10 Nm).
Baking suggestions:
Heat up to 250 ° C at a rate of 10 ° C/min and hold for 48 hours.
| Fault phenomenon | Possible reasons | Solution |
|---|---|---|
| Leakage rate exceeds the standard | Scratches/particle contamination on the sealing surface | Re polish the sealing surface or replace the valve seat |
| Valve stuck | High temperature deformation/insufficient lubrication | Use high-temperature grease (such as Apiezon N) |
| Drive failure | Electromagnetic valve malfunction (pneumatic version) | Check the air source pressure (≥ 0.5MPa) |