Thick vacuum vacuum vacuum forming machine for automotive interior parts

NegotiableUpdate on 03/07

Model

Nature of the Manufacturer: Producers

Product Category

Place of Origin

Online Consult

Overview

Equipment Description: The automatic thick sheet vacuum forming machine for automotive interior parts adopts the latest international sheet forming technology. In addition, it has great advantages in forming certain difficult materials (such as PP, PC), and the advantage lies in forming shaped vacuum formed products

Product Details

Device description

The automatic thick sheet vacuum forming machine for automotive interior parts adopts the latest international sheet forming technology. In addition, it has great advantages in forming certain difficult materials (such as PP and PC), and the advantage lies in forming shaped vacuum formed products. The equipment is designed with integrated machine, electricity, and gas, controlled by a programmable logic controller (PLC), operated by a human-machine interface, and quickly heated by near (far) infrared radiation. The local temperature can be adjusted according to the size and shape of the forming area, saving 30% energy compared to previous vacuum forming machines. Both concave and convex molds can be formed. The overall structure adopts independent innovative and humanized design, and an automatic loading and unloading system can be added according to user needs to achieve automatic loading and unloading functions.

Equipment Composition

This equipment consists of a pressing system, heating system, temperature control system, mold lifting system, vacuum system, inflation cooling system, electrical control system, etc.

汽车内饰件厚片吸塑机

JJS-HSD series automatic thick sheet vacuum forming machine

model	Maximum forming area	Maximum height of mold	Power P	weight
Model	MaxForming Area (mm)	Max height of the mold(mm)	(KW)	Weight(kg)
HSD1612	1600×1200	200/500	APP60	5000
HSD1814	1800×1400	200/500	APP75	5500
HSD2016	2000×1600	200/500	APP90	6000
HSD2218	2200×1800	200/500	APP100	6500
HSD2420	2400×2000	200/500	APP120	7000
HSD2622	2600×2200	200/500	APP140	8000

Technical Specifications

model	JJS-HSD2420	Maximum forming area	2400 × 2000mm (customizable)
Maximum height of mold	500mm (customizable)	plate thickness	1-10mm
production speed	12-25 molds per hour	vacuum pump	100m³/h
Compressed air pressure	0.5—0.8 Mpa	power supply	Three phase five wire 380V/220V 50Hz
power	120kw	Model power	Motor or cylinder drive
heating unit	Fast medium wave infrared heating tube	cooling method	Water cooling+air cooling
Mold forming method	Concave convex molding (one-time molding)	Control method	PLC+touch screen

Machine advantage

Using PLCcontrol systemAll process parametersOperationSet to display on the touch screen, with the ability to switch between automatic and manual modes autonomously.
Adopting a temperature control system and digital analog adjustment, parameters can be directly adjusted on the touch screen,And it can store multiple sets of data; The temperature of each heating unit in the heating zone is independently adjustable (some heating elements can be turned off to save energy).
Using energy-saving heating tubes, the product can be quickly preheated and turned on for 5 minutes,The electric furnace only opens when it enters the heating stationCompared to previous suction molding machinesenergy saving30up and downdoubleElectric furnace heating, combined withTemperature and voltage regulator, with a constant heating temperature that does not change due to voltage fluctuations.
adoptAnti sagging function, infrared monitoring of the heating status of plastic sheets to prevent them from sagging and coming into contact with each other during the heating processdownelectricityThe furnace caused a fire.
By using pre blowing and core pulling functions, for some products that are difficult to form, the thickness of the formed product is more uniform and the quality is better.
adoptBackblowing demolding device allows difficult to demold molds to be easily removed, reducing damage caused by mold demolding and product scrap.
Powerful fan and spray are used for double cooling, which canMake the product shape faster and better, minimize inferior products, accelerate cooling speed, and improve production efficiency.

Scope of Application

Thick sheet vacuum forming machine has a wide range of applications, suitable for 1-10mm ABS, PS, PE, PC, PP, PVC, HIPS, Acrylic (acrylic)）Waiting for thermoplastic thick sheet vacuum forming,Common products of thick sheet vacuum forming include: household appliance inner shells, luggage and bags, display rack accessories, decoration, car interiors, bumpers, fenders, beauty equipment, lightbox shells, toy car shells, kayaksIndustrial panels, advertising light boxes, vacuum formed logos, bathroom products, refrigerator liners, and more.