Shaoguan vibration eliminates stress. Vibration aging equipment

Jiugong Instrument-Domestic Vibration Aging Equipment - Stress Relief Instruments, Aging Processing Machines - Manufacturer!

New aging processes that replace traditional aging methods such as natural aging and thermal aging (solving time-consuming, energy consuming, polluting, and improving work efficiency)

Using the principle of co vibration to eliminate or homogenize internal residual stresses in metal components, forgings, castings, welded parts, etc. Widely used for aging treatment of metal workpieces such as casting, forging, welding, molds, and machined parts

Stabilize the geometric dimensions of castings, forgings, welded parts, and machined parts to improve their resistance to deformation

Compared to thermal aging, energy-savingOver 95%, efficacy improved by tens of times, residual stress eliminated by about 90%,

JG-T6Y Vibration Aging MachineController skill parameters:

The system has multiple control modes such as manual control, programmable control, and fully automatic control, which can achieve various working modes such as fully automatic scanning, local fast frequency scanning, local frequency band scanning, manual frequency scanning, manual aging, fully automatic vibration aging processing, and process parameter presetting. The process parameters and characteristic curves are dynamically tracked and displayed. The exciter adopts an aluminum alloy integrated structure design, which is small in size, light in weight, and easy to clamp and move; Eccentricity is infinitely adjustable, with a wide range of excitation force adjustment, which can meet the aging treatment of components ranging from a few kilograms to three hundred tons. This system is easy to operate, reliable in performance, and highly practical.

-＊-True color LCD display

Adopting a high-definition, high brightness, true color large screen LCD display terminal, the process parameters and characteristic curves are dynamically tracked and displayed, and the changes in the curves can be observed simultaneously;

-＊-Fully automatic working mode

The use of digital signal processing technology enables real-time online statistics and analysis of vibration signals collected by the vibration sensor, selecting effective excitation frequencies, and fully automated completion of the vibration aging process. The vibration aging process curve and process parameters can be automatically drawn within the same coordinate system;

-＊-Can preset local sweep frequency

As shown in the figure, the effective operating frequency band of the system isIf there is no resonance peak below 4000 rpm and above 4000 rpm, it is considered invalid operation. Therefore, before starting the system, the sweep frequency range can be set to 4000 rpm to greatly improve work efficiency.

-＊-Can preset local frequency band sweep

As shown in the figure, the effective operating frequency of the system isBetween 4000-6000 revolutions per minute, before the system starts, it can be set to fast sweep within 4000 revolutions per minute, slow sweep within the frequency band of 4000-6000 revolutions per minute, and termination frequency of 6000 revolutions per minute. Thus achieving frequency band sweeping and improving work efficiency.

-＊-Multi peak vibration aging treatment

Arrange and select resonance peaks within the system's sweep frequency range in any order according to process requirements, and perform aging treatment on each resonance peak separately. The sweep frequency range can be set, and the time for each resonance peak can be arbitrarily set and pre-set, and can be reproduced and adjusted according to process requirements.

-＊-Manual fast frequency scanning, manual time efficiency

The important process parameters for vibration aging are: excitation frequency, excitation force, effective time, and the clamping position of the exciter and pickup. No device can predict the aging requirements of components, let alone determine the effective vibration mode of components to determine reasonable aging parameters. Only operators can observe the various vibration modes of the components according to the time requirements and select effective process parameters. By using manual working mode, it is possible to quickly understand the characteristics of the components, select reasonable excitation and pickup positions, and determine the excitation frequency and force. At the same time, in order to meet the time requirements of batch and simple components, the system has added a manual time limit function, which can automatically draw time limit curves and related data, providing macro basis for product inspection, and the time limit can be adjusted online at will.

Vibration exciter skill parameters:

---Exciter (double eccentric wheels, high excitation force, high heat resistance, long service life)

----Composed of a DC motor and an eccentric wheel

-----The dual DC motor adopts a professionally designed high-power, anti vibration permanent magnet slotless motor with low power and high reliability

------The eccentric box is suitable for aluminum alloy integrated structure, with light weight and high strength;

------The bearing adopts imported high-density bearings, which are not easy to slip and have a long service life.

------Eccentricity infinitely adjustable, wide adjustment range

------Double eccentric excitation force is large, heat resistance is high, and the service life is about twelve years

Installation and commissioning: For users who purchase equipment from our company, our company will dispatch experienced equipment installation engineers to carry out installation and commissioning. Provide free equipment installation and engineering technical service guidance to provide customers with comprehensive services.
Operation training: The company's training engineers provide free on-site training for new equipment users' operators. The training ends with the operator's approval and signature, ensuring that the operator has learned and mastered the skills.

Summary of Vibration Aging Equipment:
A large amount of research data shows that vibration aging has a good effect on stress relief, and both specific heat treatment and natural aging need to be economical and practical. This is also the basic reason why vibration aging can be widely used in the mechanical manufacturing industry in a short period of time. Science is productivity, and choosing vibration aging to eliminate stress in mechanical manufacturing is a very wise choice!
After-sales service

Excellent after-sales service is essential for the development of enterpriseswantCondition, the company always insists on “Prosper enterprises through quality and win the market through service”The development direction is to continuously strengthen product research and development and after-sales service.