Shantou internal stress relief equipment, automatic aging machine

Jiugong Instrument-Domestic vibration aging equipment - stress relief instruments, aging treatment machines - manufacturer!

1Introduction to JG-T6Y Vibration Aging Machine:
Vibration aging is the process of eliminating or homogenizing residual internal stresses through the principle of resonance, mainly by transferring resonance energy to various parts of the workpiece, causing microscopic plastic deformation inside the workpiece, thereby eliminating or homogenizing residual internal stresses inside the workpiece and ensuring its dimensional stability. Currently widely used in production processes such as welding, casting, forging, and machining. It is currently the alternative to heat treatment.
On the basis of traditional vibration aging equipment, our company has first developed spectrum harmonic vibration aging equipment, strengthened spectrum analysis technology, and enhanced the frequency accuracy of resonance processing workpieces, so as to improve and strengthen the aging processing technology and significantly improve the processing effect. The main feature of the spectrum harmonic aging mode is its wide processing range, which is not affected by the speed of any motor and can handle a wider frequency range. When processing workpieces, multiple resonance frequencies can usually be found. Multiple frequencies form complementarity. Traditional vibration aging equipment has only one vibration mode at a frequency, generating a dynamic stress direction. However, the residual stress concentration state inside the workpiece is very complex, and the residual stress distribution compensates for the shortcomings of traditional vibration aging equipment.
Through continuous research and development by technical personnel, the vibration aging controller has achieved full automation of the vibration aging process. It can automatically determine the sweep frequency range, select the appropriate aging frequency for aging processing, and quickly and scientifically detect the effectiveness of the vibration aging process. The exciter is made of high-strength aluminum alloy material, which is lightweight and easy to handle. The bearings of the exciter use an outer ring structure to prevent running, which is durable and safer. The connecting wire of the vibration meter adopts a special structure, which can be used for a long time under high-frequency resonance working conditions; The fixture is usedtType threaded structure, easy to clamp and secure; The printer adopts a front loading paper high-speed thermal printer, which is fast and convenient to use.
2、 Characteristics of vibration aging:
During the manufacturing processes such as casting, welding, forging, and mechanical processing of workpieces, residual stresses are generated inside the workpiece. The existence of residual stress will inevitably lead to deformation and cracking of the workpiece, seriously affecting the dimensional stability of the workpiece and reducing its fatigue life.
biography The conventional methods for time treatment are natural time treatment and thermal time treatment. But the natural time production cycle is long, there is a backlog of funds, and the site is occupied; Thermal aging is influenced by various factors such as annealing temperature, heating and cooling time rate, and temperature difference of the aging furnace, And the investment is huge. With the development of technology, the demand for timeliness is getting higher and higher. Vibration aging is gradually replacing traditional self aging methods due to its good aging effect, strong dimensional stability of workpieces, economic practicality, low investment, and significant energy saving Natural aging and thermal aging are increasingly being applied in practice.
3、 Product Function Introduction:
Intelligent Super Vibration Aging Equipment
●The true color large LCD screen dynamically displays the on-site aging process, eliminating human factors caused by operators.
●Automatically determine the suitability of process parameters and provide revision plans to achieve human-machine dialogue.
●Automatically printing workpiece numbers and processing time (year, month, day, hour, minute, second) to prevent duplicate and missed printing documents
●The dynamic tracking function ensures that vibration processing is always carried out in the sub resonance zone required by the standard.
●The adopted spectrum analysis technology can obtain multiple resonance frequencies of the workpiece and automatically optimize them, achieving low-noise vibration processing on site.
●Adopting pulse width modulation technology, it has strong anti-interference ability.
●Online printing, displaying all curve annotations in Chinese, making printed curves easier to identify and judge.
●The speed warning and multiple protection functions eliminate the danger of on-site operation.
●The control mode of the application eliminates on-site interference.

Super automatic vibration aging equipment
Key Features:
●Improved version of ordinary LCD vibration aging
●On site data transmission of workpiece aging process has been achieved, improving the level of stress relief
●Automatic Sinicization Printing Overlappinga—nanda—tCurve and data comparison
●Automatically determine the suitability of process parameters and provide revision plans to achieve human-machine dialogue
●The most complete fully automatic function, combining semi-automatic and manual functions
●The dynamic tracking function ensures that vibration processing is always carried out in the sub resonance zone required by the standard
●Adopting pulse width modulation technology, it has strong anti-interference ability
●The powerful human-machine dialogue function combined with simple operation mode makes it easier for operators to master the vibration aging process
●Speed warning and multiple protection functions eliminate the danger of on-site operation
After-sales service
Excellent after-sales service is essential for the development of enterpriseswantCondition, the company always insists on “Prosper enterprises through quality and win the market through service”The development direction is to continuously strengthen product research and development and after-sales service.
Installation and commissioning: For users who purchase equipment from our company, our company will dispatch experienced equipment installation engineers to carry out installation and commissioning. Provide free equipment installation and engineering technical service guidance to provide customers with comprehensive services.
Operation training: The company's training engineers provide free on-site training for new equipment users' operators. The training ends with the operator's approval and signature, ensuring that the operator has learned and mastered the skills.

Summary of Vibration Aging Equipment:
A large amount of research data shows that vibration aging has a good effect on stress relief, and both specific heat treatment and natural aging need to be economical and practical. This is also the basic reason why vibration aging can be widely used in the mechanical manufacturing industry in a short period of time. Science is productivity, and choosing vibration aging to eliminate stress in mechanical manufacturing is a very wise choice!
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