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Ningbo Yixin Optoelectronics Technology Co., Ltd
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Ningbo Yixin Optoelectronics Technology Co., Ltd

  • E-mail

    eassonnb@163.com

  • Phone

    18358220577

  • Address

    No. 10 Xincheng Road, Cicheng Town, Jiangbei District, Ningbo City, Zhejiang Province

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Production of imaging equipment

NegotiableUpdate on 03/27
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Overview

ATM-4030 full-automatic high-precision anime image measuring instrument All automatic ATM series at present need to do 2000 times of "cooking machine measurement" before leaving the factory. We use a glass ruler to measure in four directions on the table, X , At 45 degrees, Y and 135 degrees, repeat the measurement 500 times in each direction, for a total of 2000 times. Measure a length of 180 mm and record the entire measurement data. The maximum and minimum size difference must be within 2um before leaving the factory!

Product Details

ATM-4030 full-automatic high-precision anime image measuring instrumentDetailed introduction:


1. Scientific and rational machine design, material selection and manufacturing process level of anime image measuring instrument
1.1 As the required measurement accuracy is as high as (1.9+L/150), the measurement data of the anime image measuring instrument isfastestreliableThe LAN interface is connected to a computer, and the LAN is connected to the widely used USB, which has the following obvious technical advantages: (1) anti-interference ability is more reliable and stable than USB, and can be transmitted over long distances; (2) LAN speed is faster than USB. Our company's dedicated controller has a simple hardware structure, few and neat wiring, making it easy to arrange and maintain. The body platform and Z-axis are made of high-quality 00 grade granite, and the straightness of all guide rails and moving parts is measured by a collimator to confirm that they meet our company's straightness standards.
1.2 Currently, all automatic ATM series require 2000 "burn-in measurements" before leaving the factory. We use a glass ruler to measure the four directions of the table, X , At 45 degrees, Y and 135 degrees, repeat the measurement 500 times in each direction, for a total of 2000 times. Measure a length of 180 mm, and then record the entire measurement data,maximumThe minimum size difference must be ensured to be within 2um before leaving the factory!
1.3 Features of high-precision automatic zoom telecentric lens of anime image measuring instrument:
The anime image measuring instrument adopts the high-precision, high-resolution ring grating ruler specially developed and designed for F-1 by our company for full closed loop position feedback, high resolution, full closed loop position feedback, avoids the image multiple repeated error caused by gear transmission clearance, and greatly improves the repeatability of the whole machine measurement. The resolution of the ring grating is 20 times higher than that of the previous generation zoom lens.
1.4. Yixin telecentric lens vs. non telecentric lens
1.5. Yixin Coaxial Optical vs. Peer Non Coaxial Optical
1.6. Yixin HD Camera vs. Regular Camera in the Industry
1.7 YixinabsoluteGrating ruler vs ordinary grating ruler in the same industry


1、 Technical parameters


Specification and model:ATM-4030

measurementRange (mm)

Dimensions (mm)

hostWeight (Kg)

Maximum toleranceWeight (Kg)

X

Y

Z

L

W

H

400

300

250

1600

950

1900

410

30

Maximum spatial motion speed

Maximum spatial motion acceleration

465mm/s

870mm/s

measurement accuracy

Optical one-dimensional length measurement error: EU X/Y (1D) (μ m)

2.0+L/200 MPE according to JJF 1318-2011

Optical two-dimensional length measurement error: EU XY (2D) (μ m)

2.0+L/200 MPE according to JJF 1318-2011

2D detection error: PF2D (μ m)

2.0 MPE complies with JJF 1318-2011

Image probe detection error: PFV2D (μ m)

2.0 MPE complies with JJF 1318-2011

serial number

name

Specifications and Instructions

1

Host and machine

The main body of the aircraft is made of high-precision natural granite, which has stable temperature characteristics and resistance to aging deformation

2

control system

The AR3 network board, network interface motherboard, servo motor, and driver have been fully upgraded. The Z-axis is equipped with a brake system to ensure the stability and safety of the machine, and the positioning is more accurate

3

Easeson measurement software system

Automatic optical vision measurement software

4

camera

1.3 million digital high-definition network camera

5

linear scale

0.01 μ m absolute grating

6

guide rail

The three axes adopt precision grade ball screw guide rails, which greatly improve the speed and operate smoothly

7

motor

DC servo motor

8

lens

Yixin Easson independently designed TC precision multi-stage fixed magnification automatic zoom telephoto lens (standard coaxial light) actual magnification: 30-145 ×

9

lighting system

Each segment of the 5-ring 8-zone LED cold light source is independently controlled, with 256 levels of adjustable brightness

10

Brand computer

WIN7/WIN10

23.8 High Definition

11

Operation method

Remote control handle, mouse drag, program detection




2、 Environmental conditions and requirements

Temperature requirements for imaging room:

Room temperature (temperature control room)

18~22°C

Temperature gradient (time)

1°C /h

Temperature gradient (time)

2°C /24h

Temperature gradient (spatial)

1°C /m

Humidity requirements for imaging room:

Relative humidity of air

40-70%

Power requirements:

voltage

220V ± 10%

frequency

50/60 Hz

vibration

Below 15Hz < 0.001g

power consumption

1000VA

Electrical equipment requires reliable grounding: grounding resistance less than 4 ohms


3、 Software Features


(a)、 Basic functions:
● Cartesian coordinate/polar coordinate conversion ● Absolute/relative/working coordinate conversion
● Conversion between metric/imperial system ● Conversion between degrees/minutes/seconds
● Point/point group ● Two point/multi-point line finding
● Three point/multi-point circle and arc calculation ● Bspline line
● Distance between two points ● Average distance between two lines
● Distance between points and lines ● Distance between two center points
● Distance between circular lines ● Angle and intersection point between two lines
(b)、 special function
1. Fully computer-controlled light source. The upper light source is a four phase lamp, and the lower light source is a direct light source, which increases the adaptability of the machine; And it has a photometric indicator function to guide users and reduce uncertainties caused by human factors.
2. There is no need to adjust the alignment of the measured workpiece. The software provides coordinate translation, rotation, and alignment.
3. The annotation function allows users to directly annotate/move dimensions in images and geometric areas.
4. Automatically capture geometric points, lines, circles/arcs, and line endpoints, midpoints, center points, and quadrant points.
5. Adjustable CCD parameter settings to improve adaptability; Remove burrs function to obtain measurement data correctly.
6. Use imaging tools to quickly and automatically capture basic geometric contour boundary points, directly fitting them into lines, circles, and arcs.
7. Magnify the workpiece in the measurement area and output it graphically through a camera, converting it to (. bmp,. jpg).
8. Convert measurement data output to WORD (. doc) or EXCEL (. xls).
9. Easy to operate self-learning instructional programming software, the program can be repeatedly executed
10. SPC function, directly output control chart and convert it to EXCEL
11. Directly output mechanical graphics in. dxf format, seamlessly integrating with other software such as AutoCAD, Pro/e.
12. The program can be directly inputted DXF file enables intuitive measurement comparison between the enlarged image of the workpiece and the standard design drawing in the image measurement area.
13. Provide analysis of straightness, roundness, and angle within the plane for effective quality inspection
14. Machine precision compensation to improve measurement accuracy.
The software of ATM-4030T fully automatic image measuring instrument has a learning function. Users only need to manually measure the workpiece once, and the entire measurement process will be recorded for future repeated automatic measurements. Users do not need to write any programs, and the operation process is absolutely simple and easy
16. Re measurement function: This function can change the measurement method, lighting, magnification, etc. for elements that have already been measured, and then refresh the measurement data. The related element data will also be refreshed (such as the distance between two lines, if one of the lines is re measured, the distance element data will also be refreshed).
17. Edit and view edge finding status: The software can modify and edit the edge finding range, light source brightness, magnification, etc. of any measurement element. You can also view the edge finding status of a previously measured element (including the position of the edge finding, the brightness of the light source used, the magnification, and the original point taken, etc.), so that users can control the entire measurement process