Production of Friction Stir Welding Ultrasonic Phased Array Testing System

EinTikFriction Stir Welding Ultrasonic Phased Array Testing SystemThe PhaseLink FSW series products have been widely used in the field of new energy, and are an automatic detection system specifically designed for complex workpiece friction welding seam detection integration.Friction Stir Welding Ultrasonic Phased Array Testing SystemBy using a flexible robot paired with a self-developed PHASELINK high-performance integrated ultrasonic phased array host and an automatic acquisition/analysis software specially developed with deep algorithms, a fully automated detection process has been achieved, including automatic calibration, automatic detection, automatic data evaluation, and automatic report generation. Manual assistance is only required for loading and unloading, making the detection more intelligent, efficient, and accurate.

more widely used

Friction welding seam detection for water-cooled modules, liquid cooled modules, battery trays, and other applications in the field of new energy. Robots can achieve 3D numerical simulation of weld seam path extraction function, which is widely applicable to welding paths of various complex workpiece friction welding products.

More efficient detection

The self-developed ultrasound host is designed to integrate ultrasound and industrial computer, without the need for additional computer driven ultrasound boards. The data transmission rate can reach up to 2GB/S, greatly improving detection efficiency.

Algorithms are more intelligent

Due to the friction welding process, slight deformation of the workpiece and uneven surface roughness of the weld seam caused by flying edge polishing can affect the detection results. The software specially developed by Aintik has to some extent solved the problems of product micro deformation and uneven surface roughness, with more intelligent detection, more accurate results, and reduced misjudgment.

More accurate results

According to the actual testing requirements of users, after importing the judgment criteria into the software, the testing results can be determined in real time and a testing report can be issued. The testing data can be stored in real time and can be traced.