PVC power pipe extruder production line

number

name

quantity

1

Screw feeding machine

1tower

2

500/1000unit

1tower

3

Spring feeding machine

1tower

4

SJSZ-80/156Extrusion Machine

1tower

5

5Rice cooling water tank

1tower

6

Three claw tractor

1tower

7

Circular cutting machine

1tower

8

Fully automatic expansion machine

1tower

9

mold

1cover

10

crusher

1tower

1. Motor power

2.2KW

2. Structural form

Screw feeding

3. Material

stainless steel

1. High mixing section

Total volume/effective volume

500/375L

Mixing slurry quantity

3 pieces divided into 3 layers, allowing the material to circulate and flip up and down while moving along the pot wall;The upper part of the inner wall of the bucket is equipped with a guide plate to enhance the mixing effect. Its guide angle can make the material roll inside the bucket, and the blades make the overall equipment smoother through dynamic balance.

Mixing speed of slurry

430/860rpm

Heating method

Electric heating or self friction

mixing time

8-12 points per pot

electrical machinery

75KW motor (Jiangsu Yineng brand)

frequency converter

Jiale brand

material

The pot lid and tee are made of cast aluminum, while the inner pot and propeller blades are made of high-quality stainless steel

Barrel wall thickness

5mm

head

6mm

seal

Main shaft oil seal inlet, pot cover sealing with fluorine rubber

2. Cold mixing section

Total volume/effective volume

1000/640L

Mixing slurry quantity

1 payment

Mixing speed of slurry

100rpm

Cooling method

The water-cooled cooling medium is tap water with a pressure greater than 0.1Mpa, with a cooling material temperature of 40-60 ℃ and a cooling water temperature of 0-15 ℃

Cooling time

8-10 minutes

electrical machinery

15kw

material

The pot lid and tee are made of cast aluminum, while the inner pot and propeller blades are made of high-quality stainless steel. The wall thickness of the barrel is 5mm, and the wall thickness of the pot bottom is 6mm

3. Electrical part

Vertical electrical control box

1 piece

Use power supply

380V 50Hz

air source

Compressed air 0.39-0.49Mpa

AC contactor

schneider

Temperature control meter

Omron

1. Motor power

1.5KW

2. Structural form

Spring feeding

3. Material

stainless steel

1. Main technical parameters:

model

SJSZ-80/156

Screw diameter

Φ80/156mm, Conical screw structure

screw speed

0-36r/min

Drive motor

55KW

Speed Control

Frequency Control

center height

1000mm

Screw structure

barrier screw

Barrel structure

Slotted feeding machine barrel, barrel heating section: 5 sections (using cast aluminum heating ring), 36kw

Cooling method of barrel

Air cooling, cooling fan 0.25kw, 4 pieces

transmission structure

Horizontal gearbox, distribution box

2. Main configuration and electrical components

Screw brand

Zhoushan Xinlu Screw

Screw and barrel materials

38CrMoAlA (nitriding treatment HV ≥ 700-940)

Gearbox distribution box

Using Jiangyin General Factory gearbox products, Duoling brand

electrical machinery

Jiangsu Yineng Motor

Contactor

schneider

frequency converter

Jiale frequency converter

Temperature control meter

Omron

Mold specifications:

110, 160, 167, 200

1. Main technical parameters:

Total length:

2500mm

Box material:

Made of stainless steel

1. Main technical parameters

Pull-in Range

Φ 110-200mm maximum traction diameter

Traction speed

0.5-4M/min

The maximum traction force

2000N

Main motor power

4KW

Effective traction length of track

1800mm

Speed Control

Frequency Control

Height

1000mm

2. Main configuration

electrical machinery

Changzhou Motor

frequency converter

Jiale frequency converter

1. Main technical parameters

cutting range

Φ110-200mm

Cutting blade diameter

Φ 130 (made of alloy steel)

Product working line speed

＜10M/min

Cutting motor power

2.2KW

Clamping method and cutting feed method

Screw feed, rotating blade cutting

Work procedure

Linkage with the host

center height

1000mm

2. Main configuration

electrical machinery

Changzhou Motor

Saw blade

Made in Shanghai

pneumatic components

2-position 5-way solenoid valve

1. Main technical parameters

Motor Power

22KW

Number of knives used

5 of them

Quantity of fixed knives

2 of them

material

9CrSi, Alloy steel quenching and tempering, forging, precision machining

Knife diameter

￠390mm

Feeding Dimension

400*500mm, Hanging curtains at the feeding port can prevent broken materials from flying out

Mesh hole size

￠ 10mm, replaceable

Opening method of crushing chamber

Screw rod, front flip open

Suction fan

2.2KW

1. Main technical parameters

Outer diameter of pipe material

Φ200mm

Fixed length of work

4m-8m

Production speed

10-40 pieces/hour

Oil pump motor power

2.2KW

Working pressure

4-6.3Mpa

Hydraulic oil

46 # anti-wear hydraulic oil

Zui High Heating Temperature

300℃

Compressed air pressure

0.4-0.6Mpa

Water supply pressure

0.2-0.3Mpa

Total power of the unit

15kw

Main electrical components

name

brand

PLC

Mitsubishi

Contactor

schneider

AUTONICS

Serial Number

Name

Model

quantity

Unit price (10000 yuan)

1.0

Single-screw extruder

SJ65/33

1 unit

1.1

Vacuum automatic filling machine

HD-AL300

1 unit

1.2

Hopper dryer

HD75

1 unit

2.0

Single-screw extruder

SJ25/25

1 unit

3.0

Extrusion mold

Φ20-Φ75

1 set

4.0

vacuum box

SJGFD75

1 unit

5.0

cooling box

SJGFP75

1 unit

6.0

traction machine

SGFQ75

1 unit

7.0

Chipless cutting machine

SGFG75(W)

1 unit

8.0

Flipping rack

20-75

1 unit

9.0

Dual station winding machine

20-40

1 unit

order

name

Name

quantity

1.0

Single screw extruder, model SJ65/33

• Material of barrel and screw: 38CrMoAlA, treated with nitriding and grinding, with a nitriding layer depth of ≥ 0.6mm, possessing sufficient strength, wear resistance, and corrosion resistance;
  • Barrel and screw structure: Barrier type screw, asymmetric slotted barrel design.
  • The gearbox is equipped with strong thrust bearings and high torque output; The gear is made of special alloy, with hard tooth surface and grinding process. It is a high-quality, high torque, high-speed gearbox with low heat generation, low noise, long service life. The hard tooth surface gearbox is equipped with an external cooling system
  • OMRON temperature control meter
  • Zhejiang Jiale frequency converter
  • Schneider AC contactor
  • Jiangsu Yineng Motor

Technical Parameter

1. Screw diameter: Φ 65mm
2. Screw length to diameter ratio: 33:1
3. Drive motor power: 37KW
4. Gearbox: High torque, low noise, hard tooth grinding gearbox with external cooling circulation system
5. Heating power of barrel: 5 × 4.5KW (cast aluminum heating ring)
6. Cooling power and method of barrel: 5 × 0.18KW forced air cooling

1 unit

1.1

Vacuum feeding machine model HD-AL300

• The storage hopper is made of stainless steel
• The feeding amount can be adjusted as needed

Technical Parameter

1. Motor power: 1.5KW
2. Conveying capacity 450kg/h

1 unit

1.2

Hopper dryer, model: HD75

• The drying method is hot air drying

Technical Parameter

1. Fan power: 0.25kw
2. Heating power: 6kw
3. Loading capacity: 75kg

1 unit

2.0

Single screw co extrusion marking line extruder, model SJ25/25

• Zhejiang Jiale frequency converter
• Barrel: 38CrMoA1A, nitrided treatment, forced water-cooled feeding section
• Screw: 38CrMoA1A, nitrided treatment

Technical Parameter

Screw diameter: Φ 25mm

Screw length to diameter ratio: 25:1

◆ Drive motor power: 0.75KW

1 unit

3.0

Extrusion mold

• Mold specifications: Φ 20, Φ 25, Φ 32, Φ 40, Φ 50, Φ 63

Φ75mm

1 set

4.0

Vacuum box, model SGFD75

• Electric length adjustment device
• One room styling
• Stainless steel casing
• Strong spray cooling

• Schneider AC contactor

Technical Parameter

1. Vacuum forming machine length: 6000mm
2. Vacuum degree: 0.03-0.06Mpa
3. Vacuum pump: 5.5KW
4. Pump power: 5.5KW
5. Vertical moving motor power: 0.75kw
6. Forward and backward movement range: ± 600mm
7. Up and down movement range: ± 100mm
8. Left and right adjustment range: ± 30mm

1 unit

5.0

Cooling box, model SGFP75

• Stainless steel casing

Technical Parameter

1. Cooling box length: 4000mm

1 unit

6.0

Tractor, model SGFQ75

• Up and down track traction
• Jiale frequency converter
• Schneider AC contactor

Technical Parameter

1. Drive motor power: 1 × 2.2KW
2. Maximum traction speed: 12m/min
3. Effective traction length: 1500mm

1 unit

7.0

Chipless cutting machine, model SGFG75 (W)

• Cutting method: blade cutting
• Adopting PLC control

• Shaftless cutting

• hard alloy saw blades

• Schneider AC contactor

Technical Parameter

1. Rotating motor power: 1.5KW
2. Cutting pipe diameter: φ 20~φ 75mm

1 unit

8.0

Flipping rack

• Flip length: 5800mm
• Automatic flipping and feeding

1 unit

9.0

20-40 dual station winding machine

Technical Parameter

1. Inner diameter of winding: 450
2. Winding speed: 0.5-40m/min
3. Roll width: 300-500
4. Air pressure: 0.6mpa
5. Torque motor: 10N. M

1 unit

number

name

quantity

Price (10000 yuan)

1

Screw feeding machine

1 unit

2

500/1000 units

1 unit

3

Spring feeding machine

1 unit

4

SJSZ-65/132 conical twin-screw extruder

1 unit

5

16-40 mold

1 set

6

vacuum box

1 unit

7

Double traction cutting machine

1 unit

8

Double tube flipping rack

1 unit

9

broken

1. Motor power

2.2KW

2. Structural form

Screw feeding

3. Material

stainless steel

1. High mixing section

Total volume/effective volume

500/375L

Mixing slurry quantity

2 pieces divided into 2 layers, allowing the material to circulate and flip up and down while moving along the pot wall;The upper part of the inner wall of the bucket is equipped with a guide plate to enhance the mixing effect. Its guide angle can make the material roll inside the bucket, and the blades make the overall equipment smoother through dynamic balance.

Mixing speed of slurry

430/860rpm

Heating method

Electric heating and self friction

mixing time

8-12 points per pot

electrical machinery

47/67KW dual speed motor (Jiangsu Yineng brand)

material

The pot lid and tee are made of cast aluminum, while the inner pot and propeller blades are made of high-quality stainless steel

Barrel wall thickness

5mm

head

6mm

seal

Main shaft oil seal inlet, pot cover sealing with fluorine rubber

2. Cold mixing section

Total volume/effective volume

1000/640L

Mixing slurry quantity

1 payment

Mixing speed of slurry

100rpm

Cooling method

The water-cooled cooling medium is tap water with a pressure greater than 0.1Mpa, with a cooling material temperature of 40-60 ℃ and a cooling water temperature of 0-15 ℃

Cooling time

8-10 minutes

electrical machinery

15kw

material

The pot lid and tee are made of cast aluminum, while the inner pot and propeller blades are made of high-quality stainless steel. The wall thickness of the barrel is 5mm, and the wall thickness of the pot bottom is 6mm

3. Electrical part

Vertical electrical control box

1 piece

Use power supply

380V 50Hz

air source

Compressed air 0.39-0.49Mpa

AC contactor

Delixi

Temperature control meter

Omron

1. Motor power

1.5KW

2. Structural form

Spring feeding

3. Material

stainless steel

1. Main technical parameters:

model

SJSZ-65/132

Screw diameter

Φ65/132mm, Conical screw structure

screw speed

0-36r/min

Drive motor

37KW

Speed Control

Frequency Control

center height

1000mm

Screw structure

barrier screw

Barrel structure

Slotted feeding machine barrel, barrel heating section: 4 sections (using cast aluminum heating ring), 22kw

Cooling method of barrel

Air cooling, cooling fan 0.25kw, 3 pieces

transmission structure

Horizontal gearbox, distribution box

2. Main configuration and electrical components

Screw brand

Zhoushan Xinlu Screw

Screw and barrel materials

38CrMoAlA (nitriding treatment HV ≥ 700-940)

Gearbox distribution box

Using Jiangyin General Factory gearbox products, Duoling brand.

electrical machinery

Jiangsu Yineng Brand

Contactor

schneider

frequency converter

ABB brand

Temperature control meter

Omron

1 set of ￠ 16- ￠ 40 molds

1. Range of sizing:

Two pipes with a diameter ranging from 16mm to 40mm for one-time sizing

2. Vacuum pump:

1.5kw, 2 pieces

3. Box length:

Total length 3.5 meters, vacuum length 1200mm, cooling length 2.300mm

4. Cooling method:

Immersion type

5. Center height:

1000mm

Main configuration:

1. Origin of vacuum pump:

Taixing Gold Ocean Pump

1. Traction range:

Pull two pipes at once with a diameter of 16-40mm

2. Traction speed:

0.5-8M/min

3. Maximum traction force:

1000N

4. Traction motor power:

0.75K4 pieces

5. Effective traction length of track:

1000mm

6. Speed regulation method:

Frequency Control

7. Cutting range:

Φ16-40mm

8. Cutting saw blade:

Φ230mm， Made of 2 pieces of alloy steel

9. Cutting motor power:

0.75kw, 2 pieces

10 feed, cutting method:

Pneumatic clamping, knife lifting cutting

11. Center height:

1000mm

Main configuration

1. Inverter:

Jiale brand

2. Traction belt:

Made of high-temperature resistant rubber

3. Electrical control:

Microcomputer automatic control

1. Length

4 meters

2. Structural form

Pneumatic flipping

3. Pneumatic components

cylinder

1. Main technical parameters

Motor Power

15KW

Number of knives used

6 pieces

Quantity of fixed knives

2 of them

material

9CrSi, Alloy steel quenching and tempering, forging, precision machining

Knife diameter

￠390mm

Feeding Dimension

320*400mm, Hanging curtains at the feeding port can prevent broken materials from flying out

Mesh hole size

￠ 10mm, replaceable

Opening method of crushing chamber

Screw rod, front flip open

Suction fan

2.2KW