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Shenzhen Huiyi Plastic Equipment Technology Co., Ltd

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    1213-1216 Xianke Electromechanical Building, Bagua Fourth Road, Futian District, Shenzhen, Guangdong Province

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Melt blown non-woven fabric production line

NegotiableUpdate on 02/01
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Overview
HY1600-PP melt blown non-woven fabric production line ------- Shenzhen Huiyi Wuhan Haipai Te Plastic Machinery Co., Ltd. I. Introduction Melt blown non-woven fabric is a one-step polymer production process with a short process in non-woven fabric production
Product Details

HY1600-PPMelt blown nonwoven fabric production line

--------Shenzhen Huiyi Wuhan Haipai Te Plastic Machinery Co., Ltd

Brief introduction

Melt blown non-woven fabric is a one-step polymer production process with a short process in non-woven fabric production. Its products have many obvious advantages such as high filtration efficiency, low resistance, softness, and the ability of the network to self assemble and bond, so they are widely used. Its main applications are medium efficiency and sub high efficiency filtration, including air filtration, acid broken liquid filtration, food hygiene filtration, industrial dust mask production, etc. In addition, it can also be used as medical and health products, industrial precision wipes, insulation materials, oil absorbing materials, battery separators, imitation leather fabrics, and so on. In many aspects, its performance is superior to similar products of traditional textiles. With the continuous development of post-processing technology, the application fields of melt blown non-woven fabrics will become more extensive.

2、 Characteristics:

The machine developed by Shenzhen Huiyi Wuhan Haipai Te adopts the most advanced technology, with professional extruders of large diameter and large aspect ratio. Through die flow analysis, the flow channel of the hanger type head is ensured to be balanced, and the pressure is balanced at all points. The spray plate is made of special alloy stainless steel and undergoes special heat treatment to ensure no deformation. It is made using the most advanced technology of Taiwan's linear motor drilling. The high-power air heater has high control accuracy, and the net negative pressure forming control system has stable suction, which is matched with qualified onesPP1500Specialized melt blown materials and stationary masterbatch, combined with experienced process operation techniques, can ensure product qualification and achieve filtration accuracy95+.

The specific characteristics are as follows:

1. Adopting a higher-level extruder105/33Ensure sufficient head pressure and output

2. Non stop dual station screen changing machine to prevent slag blockage and waste of time during shutdown replacement.

3. 100ccA high flow melt metering pump ensures stable and balanced pressure for the spinning flow rate.

4. Using a special hanger style and gas pressure spinning die, the melt is evenly distributed.

5. The air pressure of the nozzle is stable, the airflow on both sides is symmetrical, and the airflow in the width direction is uniform.

6. Easy adjustment of air gap width.

7. Adopting a specially designed hot air flow heating device, it has good heating efficiency and excellent heat exchange efficiency, with low energy consumption.

8. Adjustable receiving distance, receiving form(Flat screen receiving and drum receiving)Easy to replace.

9. Fiber fineness and uniform fabric surface.

10. ResidentPolarization treatment enhances the filtering effect of meltblown fabric.

11. Online slitting and automatic cutting winding machine


3、 Technical Configuration Checklist:

1. Workshop site conditions

SN

project

working conditions

describe

1

natural condition

workplace

indoorAccording to relevant national hygiene and dust-free standards

humidity

55-85% No condensation

power supply

Non hazardous area

temperature

0~40 ℃

2

power supply

maximuminstalled capacity

550kW

voltage/frequency

380V/50Hz/3 P

3

cooling water

temperature

15

water pressure

≥0.3MPa

amount of water

~15m3/h

4

Gas source

Compressed air pressure

≥0.6MPa

Compressed air flow rate

~0.9 m3/minOnly for devices

2. Production line usage conditions

SN

Specification

Description

Remark

1

Production raw materials

MFI1200-1800 PPSpecial melt blown material+Other stationary mother particles, etc


2

Suitable for products

Meltblown filter material, mask filter material, etc


3

Maximum extrusion capacity

1.4-2ton/Adjust according to the actual product situation


4

Maximum mechanical speed

1-50rice/minute


5

Product weight

15-80can/square meter


6

Product width

1600mm


7

Fiber fineness

2-5 um (Microns)






3. equipment list

Serial Number

Component Name

quantity

Matching and specifications

notes

1

Vacuum suction and drying machine feeding system (if fully automatic proportioning feeding is required, it can be provided)

1 cover



2

HYSJ105/33 PPSpecialized single screw extruder

1 tower

electrical machinery55kw


3

Network replacement device,

1 cover

Hydraulic control system

There is pressure sensor detection and concurrent signal

4

Melt metering pump.

1 cover

100CC


5

1600mmHanger type meltblown machine head with spinneret aperture0.2-0.3mmAspect ratio12

1 cover



6

Air heating machine and its hot air systemThis power is large enough, and the design temperature is400Temperature control accuracy+/-1°C

1 cover

Power280kw


7

Roots blower piping system

1 cover

90kwFrequency conversion control


8

Web forming machine and up, down, front and back adjustment system

1 cover



9

Suction fan and its piping system


75kw


10

Static Electret System,

1 cover



11

Online slitting, cutting automatic rewinding machineSlitting blade12 Take it,

1 cover



12

Full production line rack structure

1 cover



13

electrical control system

1 cover



14

Random tools, spare parts, etc

several