Hengyang vibration stress relief machine, automatic aging equipment

Jiugong Instrument-Domestic Vibration Aging Equipment - Stress Relief Instruments, Aging Processing Machines - Manufacturer!

Vibration stress relief equipment, also known as vibration stress relief method, is a method of subjecting workpieces (including castings, forgings, welded structural components, etc.) to vibration treatment at their natural frequencies for several minutes to tens of minutes to eliminate residual stresses and achieve stable dimensional accuracy. This process has the characteristics of low energy consumption, short time, and significant effect. In recent years, it has rapidly developed and been widely applied both domestically and internationally.

The company has a large inventory of spot goods, ensuring that there is always a supply of spot goods at any time. Users who choose our company's equipment can receive free on-site installation and debugging, as well as free training for technical operators. The company can also provide customers with the required corporate qualifications, technical information, and production certificates for the equipment. Let customers have no worries. The company has also established multiple offices in China, providing strong support for its after-sales service capabilities. We are willing to work together with our customers to create a win-win situation!

The vibration aging equipment consists of a controller, exciter, sensor, elastic rubber pad, printing system, auxiliary card mounting tool, and related connecting wires. Easy to operate and convenient to use. With the increasing awareness of energy conservation and emission reduction, as well as the practical effects of vibration aging technology itself, vibration aging equipment is increasingly being applied to production processes and is currently an essential practical device for eliminating residual internal stress in China. Practice has proven that replacing thermal aging with vibration aging can save energyMore than 90%, improve deformation resistance by more than 30%, increase dimensional stability by more than 30%, and increase fatigue life by more than 20%. The delivery time is generally only 15-40 minutes and is not limited by the weight or size of the workpiece. Can be arranged between any processes. It has the advantages of low investment, low usage cost, and simple operation, and is increasingly used in production and processing processes.

At present, most of the vibration stress relief equipment processes adopted by various countries are resonance aging. This process is to firmly clamp the exciter in the appropriate position of the processed workpiece, adjust the excitation force according to the size and shape of the workpiece through the control part of the vibration equipment, and adjust the excitation frequency according to the natural frequency of the workpiece until the signal received by the vibration sensor (speedometer or accelerometer) connected to the workpiece reaches a large value. At this point, the workpiece has reached resonance. Continuously vibrating in this state for a period of time can achieve the goal of eliminating stress and stabilizing dimensional accuracy. Due to the increasing maturity of this process and the improvement of vibration and control equipment, vibration aging has been widely adopted in more than ten industrialized countries. A stress relief company in the United States is conductingMore than 5000 vibration aging treatments were conducted, and the analysis showed that the cost was only 10% of thermal aging, which can replace thermal aging in stress relief. The welding beams and frames of aircraft assembly frames in the UK and West Germany generally use vibration aging. The Soviet Institute of Experimental Science for Metal Cutting Machine Tools recommended vibration aging technology to various machine tool factories, and some heavy-duty machine tool factories have adopted vibration aging for all large parts and components. In recent years, China has also made significant progress in the research and application of vibration aging. Actual usage has shown that the dimensional accuracy stability of workpieces after vibration aging is good, with vibration aging costs only about 10% of thermal aging and energy consumption less than 5% of thermal aging.

Characteristics and functions of vibration aging equipment:

⑴ Color LCD screen:

Used for online dynamic displayA-n, a-t curves, data, and operation prompts.

⑵ Manual speed up button:

Press this key again after turning on the machine to enter the manual slow speed up mode, press it again to enter the speed up mode, and press it again for the third time to enter the fast speed up mode;

⑶ Manual deceleration button:

When the device is running in standby mode, pressing this button again will enter manual slow speed reduction mode, pressing it again will enter slow speed reduction mode, and pressing this button for the third time will enter fast speed reduction mode;

⑷ Run (Stop) key:

After setting the time, press this button to enter the timed fully automatic operation state of the device (recommended for use);

When both the speed and time are set, pressing this button will enter the timed and fixed speed semi-automatic operation state;

Press this button first after booting up, and the device will enter a non timed fully automatic operation state;

In any working state, pressing this button will immediately stop the device from running;

⑸ Print key:

Used to display screen content through a printerPrint it out.

⑹ Printer:

for printingA-n, a-t curves and data.

Hardware configuration of vibration aging machine:

⑴ Main power switch

⑵ AC power insurance

⑶ ⑷ Dual main circuit DC power fuse

⑸ Fan

Sensor signal cable socket

⑺ Five core cable socket connecting the controller and exciter

⑻ Input power socket AC220V 50HZ

Due to the increasingly significant technical and economic effects of vibration stress relief equipment, its application scope is also constantly expanding. In industries such as mechanical manufacturing, chemical equipment, and power machinery, various parts made of materials such as steel, cast iron, and non-ferrous alloys have successfully adopted vibration aging

Operation training; The company's training engineers provide free on-site training for new equipment users' operators. The training is completed with the operator's approval and signature, ensuring that the operator has learned and mastered the skills. We specialize in selling vibration aging equipment and have a complete range of products. Free on-site installation and debugging, training for operators.

Installation and commissioning: For users who purchase equipment from our company, our company will dispatch experienced equipment installation engineers to carry out installation and commissioning. Provide free equipment installation and engineering technical service guidance to provide customers with comprehensive services

Scope of application: Vibration aging is suitable for castings, forgings, welded parts and machining of carbon structural steel, low-alloy steel, stainless steel, cast iron, non-ferrous metals (copper, aluminum, zinc and their alloys), etc.