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Jiangsu Pengduo Machinery Technology Co., Ltd
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Jiangsu Pengduo Machinery Technology Co., Ltd

  • E-mail

    Pddry1@163.com

  • Phone

    13915023276

  • Address

    No.1 Village South Road, Shijia Lane, Zhenglu Town, Tianning District, Changzhou City

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Domestic boiling granulator supplier

NegotiableUpdate on 03/27
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Overview

The boiling pellet top spraying device consists of a conical material tank and an expansion chamber. Due to the conical shape of the material trough, the trough walls have a certain angle, ensuring a strong fluidization state of the material inside the trough.

Product Details

1、 Product Introduction

During the granulation or coating process of a boiling granulator, liquid is added to the system through a pneumatic atomizing nozzle. There are multiple nozzle installation ports on the expansion chamber, and the height of the nozzles can be adjusted. During the granulation process, in order to ensure the uniform distribution of particles, the spraying range of the spray gun should be in line with the range of material fluidization. During the coating process, the position of the spray gun should be adjusted so that the distance between the sprayed liquid and the encapsulated particles is reduced to the bottom, so that the droplets can spread well on the surface of the particles and form a uniform film.

沸腾制粒机结构图


II
boiling granulatorprocess flow

The top spraying device consists of a conical material tank and an expansion chamber. Due to the conical shape of the material trough, the trough walls have a certain angle, ensuring a strong fluidization state of the material inside the trough. The incoming airflow drives the material in the hopper to move upwards and enter the expansion chamber. Due to the larger diameter of the expansion chamber compared to the diameter of the trough, the air flow velocity is lower than that in the trough, and the fluidization state of the material in the expansion chamber is not as intense as that in the trough. When the gravity of the material overcomes the downward thrust of the incoming airflow, the material falls and returns to the hopper. Throughout the production process, the material moves back and forth in the hopper and expansion chamber.

沸腾制粒机

Fluidized bed is a very good drying equipment. During the fluidization process, particles are suspended in the air, and the surface of the particles comes into contact with hot air, achieving an ideal heat exchange state. This ensures that the particles are heated evenly, and excess water can evaporate evenly, preventing local overheating. When the material temperature slightly exceeds room temperature, a higher inlet air temperature can be used to accelerate the drying speed.

3、 Function and efficacy

1. Pharmaceutical granulation and coating

(1) Granulation: tablet granules, granule granules, capsule granules;

(2)Coating: granule, pill protective layer, color preparation, sustained-release, film, enteric coating;

2. Food granulation and packaging:Sugar, coffee, cocoa powder, cream, powdered fruit juice, amino acids, seasonings, puffed foods;

3. Pesticide, pigment, dye granulation;

4. Drying of powdered, granular, and block materials;

5. By granulation powder and improving flowability, dust flying can be reduced;

6. Improve its solubility through powder granulation;

7. Mixing, granulation, drying, and completing one-step granulation in one machine;

沸腾制粒机

沸腾制粒机


4、 Technical parameters

Project Item Model specification
Name Unit Unit 3 5 15 30 45 60 90 120 150 200 300 500 800-1000
Volume of raw material container L 12 22 45 100 155 220 300 420 550 670 1000 1500 Design by client according to user requirements
Container Volume
Production Capacity kg/batch 3 5 15 30 45 60 90 120 150 200 300 500
Steam Steam Pressure Mpa 0.4-0.6
Consumption kg/h 10 18 35 60 99 120 130 140 161 180 310 400
Wind turbine power of fan kw 2.2 3 4 5.5 7.5 11 15 18.5 22 22 30 45
Power of electric heater kw 6 9
Noise dB Fan isolation treatment noise below 75 decibels Not more than 75dB Separated of fan
Compressed air Pressure Mpa 0.6
Consumption m 3 /min 0.3 0.3 0.6 0.6 0.6 0.9 0.9 0.9 0.9 1.1 1.3 1.5
host size H 1 (mm) 2600 2600 2100 2250 2250 2850 2850 2850 2850 3300 3500 3850
Installation size for reference H 2 (mm) 250 320 420 490 540 590 640 690 790 890
H 3 (mm) 1900 2050 2050 2600 2600 2600 2600 3180 3380 3680
B 1 (mm) 1550 1650 1010 1160 1260 1460 1560 1660 1760 1860 2060 2260
B 2 (mm) 1500 1800 2060 2460 2660 2860 3060 3260 3660 4060
φ 1 (mm) 300 400 550 700 860 1000 1100 1200 1300 1400 1600 1800
φ 2 (mm) 150 180 180 180 250 280 280 280 280 280 315 355
L (mm) 850 1000 1100 1250 1530 1530 1530 1650 1650 1650 1750 1850


5、 Main features
1. Multi purpose: Completing multiple steps such as mixing, granulation, drying, etc. in the same device improves efficiency and convenience.
2. Reduce dust: During the powder granulation process, the flowability of the material is improved, effectively reducing the problem of dust flying.
3. Improve solubility: Improve the solubility of materials through the granulation process.
4. High safety: Adopting anti-static filter cloth and setting pressure relief holes to ensure operational safety.
5. Easy to clean: The equipment design has no dead corners, making it easy to quickly load, unload, and clean materials, meeting GMP standards.

沸腾制粒机应用范围