The injection molding workshop is an important department in the production and manufacturing industry. Whether it is automobile manufacturing, mobile phones, or medical care, the injection molding workshop needs to provide relevant plastic parts. In order to make the injection molding workshop clean and automated in supplying raw materials, people have designed feeding system equipment to solve the difficulty of feeding and automatic distribution ratio. It can automatically supply various raw materials to any injection molding processing equipment in multiple rooms, including drying treatment of raw materials, color matching treatment, and proportional crushing and recycling of materials. It can achieve high monitoring, automation control, and meet the production needs of 24-hour non-stop operation, which is widely used. So what components does the feeding system consist of?
Components of the feeding system
1. Console
The control station is controlled by a programmable controller, which centrally controls the dust removal, data transportation, alarm and other work of the system through programs. It has powerful and complete functions, strong system scalability, easy maintenance, and low electrical failure rate; Save maintenance costs, comply with European safety standards, have high operational safety, user-friendly interface, and easy to understand operation.
2. Filter
The filter adopts a large filter to filter dust and fine impurities in the raw materials, which can effectively protect the fan and extend its service life; Automatic spray cleaning and dust removal function, which can perform timed and effective spray cleaning operations on the filter, reducing the number of cleaning times. Configure a vacuum breaking diaphragm valve to effectively protect the fan and improve the speed of raw material transportation.
3. Vacuum generator
In the feeding system, the vacuum generator provides the vacuum (negative pressure) power required for raw material transportation. This machine adopts a high-pressure fan or a Lushan machine as the power core, which has the advantages of not being easily damaged, high suction power, and long service life, ensuring continuous conveying and feeding operations. In addition, this series provides eleven different power models, including a maximum of 15HP, to meet different system applications. During the process of the system, the start of the fan is controlled by the control station and combined with equipment such as the European vacuum hopper and filter to achieve the goal of automated raw material conveying.
4. Type suction hopper
The vacuum hopper is a necessary equipment for the feeding system, which is divided into two types: vacuum hopper and electric eye hopper. The vacuum hopper can be directly placed on the dryer and the suction action is controlled by a magnetic spring switch; The electric eye hopper can be directly placed on the forming machine, and the filling action of the suction machine is controlled by a pair of photoelectric switches; All use European standard plugs that comply with European safety standards, with built-in vacuum diaphragm valves that can be paired with vacuum generators and control stations for systematic feeding and conveying.
5. Raw material distribution station
The raw material distribution station cooperates with the material selection function of the control station in the system to distribute various raw materials in the feeding room to the required machines. The material selection station is equipped with our company's product - fast plug, no material storage, fast and stable, high vacuum degree.
The components of the feeding system are mainly composed of the above equipment, so what is the role of the feeding system?
The function of the feeding system
1、 Efficient: The feeding system can automatically supply various raw materials to any injection molding equipment in multiple rooms, including drying, color matching, and proportional crushing and recycling of raw materials. It can achieve high automation control, monitoring, and meet the production needs of 24-hour non-stop operation.
2、 Energy saving: The feeding system is easy to operate and only requires a few people to control the feeding demand of the entire injection molding factory, thereby reducing a large amount of labor costs. Secondly, it reduces the raw material belt and corresponding auxiliary equipment next to the injection molding machine, and improves the utilization of space. In addition, due to the use of feeding methods, a corresponding reduction in the number of standalone equipment has been achieved, which saves energy and reduces maintenance costs.
3、 Personalization: The feeding system can cater to different users, workshop characteristics, and raw material usage requirements. We can design customized solutions according to actual needs.
4、 Modern factory image: The feeding system will minimize the pollution of raw materials and dust on injection molding production, thus maintaining a clean production workshop. The feeding system * centralized dust recovery system makes cleaning more convenient, and the environmental protection effect meets the standard of 100000 level clean room operation, reducing noise and ultimately achieving unmanned automated production workshop, establishing the image of modern factory management.
Dongguan Gaosi Automation Technology Co., Ltd. is a professional manufacturer specializing in the research and development of plastic molding automation feeding systems and auxiliary equipment. The company has domestic technology and equipment in material conveying, mixing, weighing, measuring, dehumidification, filling, and has accumulated rich installation experience in the design, production, and construction of automatic feeding, dehumidification drying machines, feeding, positive pressure conveying, dehumidification drying systems, and other engineering projects. It can provide feeding and installation design solutions for customers in different industries.